Dynapac CC1200 User manual
Instruction manualInstruction manual
ICC1200-1EN2.pdfICC1200-1EN2.pdf
Operation & MaintenanceOperation & Maintenance
Vibratory rollerVibratory roller
CC1200CC1200
EngineEngine
Kubota D1703Kubota D1703
Serial numberSerial number
10000332x0A000001 -10000332x0A000001 -
Translation of original instructionsTranslation of original instructions
Subject to changesSubject to changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
ICC1200-1EN2.pdf2011-03-21
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS) ..................................................... 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Dimensions, top view ................................................................................ 14
Dimensions, side view............................................................................... 15
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 16
Tightening torque ...................................................................................... 17
2000h-Maintenance
ICC1200-1EN2.pdf 2011-03-21
ROPS - bolts ............................................................................................. 18
Hydraulic system....................................................................................... 18
Machine description ............................................................................................................... 19
Identification ............................................................................................................ 19
Product identification number on the frame .............................................. 19
Explanation of 17PIN serial number.......................................................... 19
Machine plate............................................................................................ 20
Engine plates ............................................................................................ 20
Location - decals ....................................................................................... 22
Safety decals............................................................................................. 23
Info decals................................................................................................. 24
Instruments/Controls ............................................................................................... 26
Locations - Instruments and controls ........................................................ 26
Locations - Control panel and controls...................................................... 27
Function description .................................................................................. 28
Electrical system...................................................................................................... 31
Fuses ........................................................................................................ 31
Operation ............................................................................................................................... 33
Before starting ......................................................................................................... 33
Master switch - Switching on..................................................................... 33
Driver seat (Std) - Adjustment................................................................... 33
Driver seat (Option) - Adjustment.............................................................. 34
Instruments and lamps - Checking............................................................ 34
Interlock..................................................................................................... 35
Parking brake - Check............................................................................... 35
Operator position....................................................................................... 36
Starting .................................................................................................................... 37
Starting the engine .................................................................................... 37
Driving ..................................................................................................................... 39
Operating the roller ................................................................................... 39
2000h-Maintenance
ICC1200-1EN2.pdf2011-03-21
Interlock/Emergency stop/Parking brake - Check ..................................... 40
Vibration .................................................................................................................. 40
Manual/Automatic vibration....................................................................... 40
Braking .................................................................................................................... 41
Normal braking.......................................................................................... 41
Emergency braking ................................................................................... 42
Switching off.............................................................................................. 42
Parking .................................................................................................................... 43
Chocking the drums .................................................................................. 43
Battery disconnector ................................................................................. 43
Long-term parking.................................................................................................................. 45
Engine ....................................................................................................... 45
Battery....................................................................................................... 45
Air cleaner, exhaust pipe........................................................................... 45
Fuel tank ................................................................................................... 45
Hydraulic reservoir .................................................................................... 45
Water tank................................................................................................. 45
Steering cylinder, hinges, etc. ................................................................... 46
Hoods, tarpaulin ........................................................................................ 46
Miscellaneous ........................................................................................................................ 47
Lifting ....................................................................................................................... 47
Locking the articulation ............................................................................. 47
Lifting the roller.......................................................................................... 47
Unlocking the articulation .......................................................................... 48
Towing/Recovering.................................................................................................. 49
Release the brakes ................................................................................... 49
Releasing the brake, High torque motor
(Optional) (p/n 4700380594) ..................................................................... 50
Towing the roller........................................................................................ 51
Roller prepared for transport ..................................................................... 51
2000h-Maintenance
ICC1200-1EN2.pdf 2011-03-21
Retractable ROPS (Optional).................................................................... 52
Operating instructions - Summary ......................................................................................... 53
Preventive maintenance ........................................................................................................ 55
Acceptance and delivery inspection.......................................................... 55
Warranty.................................................................................................... 55
Maintenance - Lubricants and symbols ................................................................................. 57
Maintenance symbols ............................................................................... 58
Maintenance - Maintenance schedule ................................................................................... 59
Service and maintenance points ............................................................... 59
General ..................................................................................................... 60
Every 10 hours of operation (Daily)........................................................... 60
After the FIRST 50 hours of operation ...................................................... 60
Every 50 hours of operation (Weekly)....................................................... 61
Every 250 hours of operation (Monthly) .................................................... 61
Every 500 hours of operation (Every three months) ................................. 61
Every 1000 hours of operation (Every six months) ................................... 62
Every 2000 hours of operation (Yearly) .................................................... 62
Maintenance - 10h ................................................................................................................. 63
Check - Coolant system ............................................................................ 63
Hydraulic reservoir, Level check - Filling................................................... 64
Lowering of engine hood........................................................................... 65
Air circulation - Check ............................................................................... 65
Fuel tank - Filling....................................................................................... 66
Sprinkler system/Drum
Checking - Cleaning.................................................................................. 66
Water tank - Filling .................................................................................... 67
Scrapers, fixed
Checking - Setting..................................................................................... 67
Scrapers, spring-action (Optional)
Checking - Adjustment .............................................................................. 68
Brakes - Check.......................................................................................... 68
2000h-Maintenance
ICC1200-1EN2.pdf2011-03-21
Maintenance - 50h ................................................................................................................. 71
Air cleaner indicator .................................................................................. 71
Air cleaner
Check - Replacement of main filter ........................................................... 71
Air filter indicator - Resetting ..................................................................... 72
Backup filter - Change............................................................................... 72
Air cleaner
- Cleaning.................................................................................................. 73
Steering cylinder and steering joint - Lubrication ...................................... 73
Maintenance - 250h ............................................................................................................... 75
Coolers
Checking - Cleaning.................................................................................. 75
Battery
- Check condition ...................................................................................... 76
Engine oil and oil filter - Change ............................................................... 77
Maintenance - 500h ............................................................................................................... 79
Drum - oil level
Inspection - filling ...................................................................................... 79
Rubber elements and attachment screws
Check ........................................................................................................ 80
Hydraulic reservoir cap - Check ................................................................ 80
Controls - Lubrication ................................................................................ 80
Check - Coolant system ............................................................................ 81
Maintenance - 1000h ............................................................................................................. 83
Replacing the hydraulic oil filter ................................................................ 83
Hydraulic fluid reservoir - Draining ............................................................ 85
Replacing the fuel filter.............................................................................. 85
Replacing the pre-filter .............................................................................. 86
Maintenance - 2000h ............................................................................................................. 87
Hydraulic tank - Changing the fluid ........................................................... 87
Drum - Oil change ..................................................................................... 88
Water tank - Draining ................................................................................ 88
2000h-Maintenance
ICC1200-1EN2.pdf 2011-03-21
Water pump - Draining .............................................................................. 89
Water tank - Cleaning ............................................................................... 89
Fuel tank - Cleaning .................................................................................. 90
Steering joint - Check................................................................................ 90
Introduction
ICC1200-1EN2.pdf2011-03-21
Introduction
The machine
Dynapac CC1200 is a self-propelled vibratory tandem
roller in the 2 metric tonnes class featuring 1200 mm
wide drums. The machine is equipped with drive,
brakes, and vibration on both drums.
Intended use
CC1200 has primarily been designed for the
compaction of asphalt, but has excellent compaction
capacity for reinforcement layers and bearing courses.
The roller is mainly intended for compacting asphalt on
streets and minor roads in towns. It has sufficient
capacity to follow a small asphalt paver.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
1
Introduction
ICC1200-1EN2.pdf 2011-03-21
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Do not spray with high-pressure cleaner directly onto
gaskets and bearing spacings in steering hitch and
drum.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance normally carried out by the operator.
2
Table of contents
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