Dynapac CA 302 User manual
Instructions manualInstructions manual
ICA302-4EN4.pdfICA302-4EN4.pdf
Driving & MaintenanceDriving & Maintenance
Vibratory rollerVibratory roller
CA302CA302
EngineEngine
Cummins QSB 4.5Cummins QSB 4.5
Serial numberSerial number
*68X11612*-*68X11612*-
10000116x0A000001 -10000116x0A000001 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
ICA302-4EN4.pdf2012-04-12
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 7
Safety (Optional) ...................................................................................................................... 9
Strike-off blade ............................................................................................ 9
Air conditioning.......................................................................................... 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
2000h-Maintenance
ICA302-4EN4.pdf 2012-04-12
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
Hydraulic system....................................................................................... 21
Automatic Climate Control (ACC) (Optional)............................................. 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plate .............................................................................................. 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Info decals................................................................................................. 28
Instruments/Controls ............................................................................................... 29
Locations - Instruments and controls ........................................................ 29
Locations - Control panel and controls...................................................... 30
Function descriptions ................................................................................ 31
Controls in the cab .................................................................................... 34
Function description of instruments and controls in the cab ..................... 35
Electrical system...................................................................................................... 36
Fuses ........................................................................................................ 36
Fuses in cab.............................................................................................. 38
Main fuses................................................................................................. 38
Fuses at battery master disconnect switch ............................................... 39
Relays ....................................................................................................... 39
Relays in cab............................................................................................. 40
Operation ............................................................................................................................... 41
2000h-Maintenance
ICA302-4EN4.pdf2012-04-12
Before starting ......................................................................................................... 41
Master switch - Switching on..................................................................... 41
Operator’s seat - Adjusting....................................................................... 41
Control unit - Setting ................................................................................. 42
Operator’s seat in cab - Adjusting ............................................................. 42
Instruments and lamps - Checking........................................................... 43
Parking brake - Check............................................................................... 43
Interlock..................................................................................................... 44
Operator position....................................................................................... 44
View .......................................................................................................... 45
Strike-off blade (Optional) ......................................................................... 45
Starting .................................................................................................................... 46
Starting the engine .................................................................................... 46
Operating................................................................................................................. 47
Operating the roller ................................................................................... 47
Operation of strike-off blade (Optional) ..................................................... 49
Operating on difficult surfaces (Optional).................................................. 50
Drive, drum/wheels ................................................................................... 50
Vibration .................................................................................................................. 50
Amplitude/frequency - Changeover........................................................... 50
Manual vibration - Switching on ................................................................ 51
Braking .................................................................................................................... 51
Emergency braking ................................................................................... 51
Normal braking.......................................................................................... 52
Switching off.............................................................................................. 52
Parking .................................................................................................................... 53
Chocking the drums .................................................................................. 53
Master switch ............................................................................................ 53
Long-term parking.................................................................................................................. 55
Engine ....................................................................................................... 55
2000h-Maintenance
ICA302-4EN4.pdf 2012-04-12
Battery....................................................................................................... 55
Air cleaner, exhaust pipe........................................................................... 55
Fuel tank ................................................................................................... 55
Hydraulic reservoir .................................................................................... 55
Tires (All-weather)..................................................................................... 55
Steering cylinder, hinges, etc. ................................................................... 56
Hoods, tarpaulin ........................................................................................ 56
Miscellaneous ........................................................................................................................ 57
Lifting ....................................................................................................................... 57
Locking the articulation ............................................................................. 57
Lifting the roller.......................................................................................... 57
Unlocking the articulation .......................................................................... 58
Towing/Recovering.................................................................................................. 58
Alternative 1 .............................................................................................. 58
Short distance towing with the engine running.......................................... 58
Alternative 2 .............................................................................................. 59
Towing short distances where the engine is inoperative........................... 59
Rear axle brake......................................................................................... 59
Drum gearbox brake ................................................................................. 59
Drum gearbox brake (Option) ................................................................... 60
Towing the roller........................................................................................ 61
Roller prepared for transport ..................................................................... 61
Operating instructions - Summary ......................................................................................... 63
Preventive maintenance ........................................................................................................ 65
Acceptance and delivery inspection.......................................................... 65
Warranty.................................................................................................... 65
Maintenance - Lubricants and symbols ................................................................................. 67
Maintenance symbols ............................................................................... 69
Maintenance - Maintenance schedule ................................................................................... 71
Service and maintenance points ............................................................... 71
2000h-Maintenance
ICA302-4EN4.pdf2012-04-12
General ..................................................................................................... 71
Every 10 hours of operation (Daily)........................................................... 72
After the FIRST 50 hours of operation ...................................................... 72
Every 50 hours of operation (Weekly)....................................................... 73
Every 250 hours of operation (Monthly) .................................................... 73
Every 500 hours of operation (Every three months) ................................. 74
Every 1000 hours of operation (Every six months) ................................... 74
Every 2000 hours of operation (Yearly) .................................................... 75
Maintenance, 10h .................................................................................................................. 77
Scrapers - Check, adjustment................................................................... 77
Scrapers, Pad-drum .................................................................................. 78
Flexible scrapers (Optional) ...................................................................... 78
Air circulation - Check ............................................................................... 79
Coolant level - Check ................................................................................ 79
Diesel engine Check oil level ................................................................... 80
Hydraulic reservoir - Check fluid level....................................................... 80
Fuel tank - Filling....................................................................................... 81
Brakes - Check.......................................................................................... 82
Maintenance - 50h ................................................................................................................. 83
Air cleaner
Checking - Change the main air filter........................................................ 83
Backup filter - Change............................................................................... 84
Air cleaner
- Cleaning.................................................................................................. 84
Articulation - Lubrication............................................................................ 85
Steering joint - Lubrication ........................................................................ 85
Tires - Air pressure - Wheel nuts - Tightening .......................................... 86
Automatic Climate Control (Optional) - Inspection .................................... 86
Strike-off blade (Optional)
- Lubrication .............................................................................................. 87
Maintenance - 250h ............................................................................................................... 89
2000h-Maintenance
ICA302-4EN4.pdf 2012-04-12
Rear axle differential - Check oil level....................................................... 89
Rear axle planetary gears - Check oil level............................................... 90
Drum gearbox - Checking the oil level ...................................................... 90
Drum cartridge - Checking the oil level ..................................................... 91
Drum cartridge - Cleaning the ventilation screw ....................................... 92
Radiator - Check/Cleaning ........................................................................ 92
Bolted joints - Checking tightening torque................................................. 92
Rubber elements and fastening screws - Check....................................... 93
Battery - Check electrolyte level................................................................ 93
Battery cell ................................................................................................ 94
Air conditioning (Optional)
- Inspection................................................................................................ 94
Maintenance - 500h ............................................................................................................... 95
Replacing the fuel filter.............................................................................. 95
Controls and moving joints - Lubrication ................................................... 96
Fuel pre-filter - Cleaning............................................................................ 96
Diesel engine - Oil and Filter change ........................................................ 97
Steering chain and seat bearing - Lubrication........................................... 97
Seat bearing - Lubrication ......................................................................... 98
Maintenance - 1000h ............................................................................................................. 99
Hydraulic filter - Replacement ................................................................... 99
Hydraulic reservoir - Draining.................................................................. 100
Fuel tank - Drainage................................................................................ 101
Rear axle differential - Oil change........................................................... 101
Rear axle's planetary gears - Draining the oil ......................................... 102
Rear axle's planetary gears - Oil change - Oil filling ............................... 103
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 103
Maintenance - 2000h ........................................................................................................... 105
Hydraulic reservoir - Oil change.............................................................. 105
2000h-Maintenance
ICA302-4EN4.pdf2012-04-12
Drum cartridge - Oil change .................................................................... 106
Drum gearbox - Oil change ..................................................................... 107
Forward/Reverse lever
- Lubrication ........................................................................................... 107
Steering hitch - Check............................................................................. 108
Automatic Climate Control (Optional)
- Overhaul ............................................................................................... 108
Compressor - Check (Optional) .............................................................. 109
Drying filter - Check................................................................................. 109
2000h-Maintenance
ICA302-4EN4.pdf 2012-04-12
Table of contents
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