Dynapac CS1400 User manual
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812162501_F.pdf4812162501_F.pdf
Static Three-drum RollerStatic Three-drum Roller
CS1400CS1400
EngineEngine
Deutz TD 3.6 L04 (IIIB/T4f)Deutz TD 3.6 L04 (IIIB/T4f)
Serial numberSerial number
10000514xxA016632 -10000514xxA016632 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
4812162501_F.pdf2018-04-25
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 7
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Slopes ....................................................................................................... 13
Dimensions, side view............................................................................... 14
Dimensions, top view ................................................................................ 15
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 17
2000h-Maintenance
4812162501_F.pdf 2018-04-25
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 17
Tightening torque ...................................................................................... 18
ROPS - bolts ............................................................................................. 19
Hydraulic system....................................................................................... 19
Machine description ............................................................................................................... 21
Diesel engine ............................................................................................ 21
Propulsion system/Transmission .............................................................. 21
Brake system ............................................................................................ 21
Steering system ........................................................................................ 21
FOPS and ROPS ...................................................................................... 21
Identification ............................................................................................................ 22
Product and component plates ................................................................. 22
Product identification number on the frame .............................................. 22
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 23
Engine plates ............................................................................................ 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Info decals................................................................................................. 28
Instruments/Controls ............................................................................................... 29
Locations - Control panel and controls...................................................... 29
Function descriptions ................................................................................ 30
Locations - Instruments and controls, cab ................................................ 33
Function description of instruments and controls in the cab ..................... 34
Electrical system...................................................................................................... 34
Fuses ........................................................................................................ 34
Relays ....................................................................................................... 36
Relays in cab............................................................................................. 37
Fuses in cab.............................................................................................. 37
2000h-Maintenance
4812162501_F.pdf2018-04-25
Operation ............................................................................................................................... 39
Before starting ......................................................................................................... 39
Battery disconnector/ Electrical battery disconnector (Option) -
Operation .................................................................................................. 39
Operator’s seat - Adjusting....................................................................... 39
Parking brake - Check............................................................................... 40
Operator's station...................................................................................... 40
View .......................................................................................................... 41
Interlock..................................................................................................... 41
Instruments and lamps - Checking............................................................ 42
Starting .................................................................................................................... 43
Starting the engine .................................................................................... 43
Driving ..................................................................................................................... 44
Operating the roller ................................................................................... 44
Interlock/Emergency stop/Parking brake - Check ..................................... 46
Sprinkler system/Water tanks ................................................................... 46
Braking .................................................................................................................... 48
Normal braking.......................................................................................... 48
Emergency brake ...................................................................................... 49
Switching off.............................................................................................. 49
Parking .................................................................................................................... 50
Chocking the drums .................................................................................. 50
Battery disconnector/ Electrical battery disconnector (Option) ................. 50
Long-term parking.................................................................................................................. 51
Engine ....................................................................................................... 51
Battery....................................................................................................... 51
Air cleaner, exhaust pipe........................................................................... 51
Sprinkler system........................................................................................ 51
Fuel tank ................................................................................................... 51
Hydraulic reservoir .................................................................................... 52
2000h-Maintenance
4812162501_F.pdf 2018-04-25
Steering cylinder, hinges, etc. ................................................................... 52
Hoods, tarpaulin ........................................................................................ 52
Miscellaneous ........................................................................................................................ 53
Lifting ....................................................................................................................... 53
Locking the articulation ............................................................................. 53
Lifting the roller.......................................................................................... 53
Unlocking the articulation .......................................................................... 54
Transport ................................................................................................................. 54
Roller prepared for transport ..................................................................... 54
Towing/Recovering.................................................................................................. 55
Short distance towing with the diesel engine switched off/not running ..... 55
Brake release pump.................................................................... 56
Towing....................................................................................................... 58
Operating instructions - Summary ......................................................................................... 59
Preventive maintenance ........................................................................................................ 61
Acceptance and delivery inspection.......................................................... 61
Warranty.................................................................................................... 61
Maintenance - Lubricants and symbols ................................................................................. 63
Maintenance symbols ............................................................................... 64
Maintenance - Maintenance schedule ................................................................................... 65
Service and maintenance points ............................................................... 65
General ..................................................................................................... 66
Every 10 hours of operation (Daily)........................................................... 66
After the FIRST 50 hours of operation ...................................................... 66
Every 50 hours of operation (Weekly)....................................................... 67
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 67
Every 500 / 1500 hours of operation ......................................................... 67
Every 1000 hours of operation .................................................................. 68
Every 2000 hours of operation .................................................................. 69
Service - Checklist................................................................................................... 70
2000h-Maintenance
4812162501_F.pdf2018-04-25
Maintenance, 10h .................................................................................................................. 71
Engine hood support ................................................................................. 71
Diesel engine Check oil level ................................................................... 71
Hydraulic reservoir, Level check - Filling................................................... 72
Coolant level - Check ................................................................................ 72
Fuel tank - Refueling ................................................................................. 73
Water tanks - Filling .................................................................................. 73
Sprinkler system - Check/Cleaning ........................................................... 74
Sprinkler system/Drum
Cleaning .................................................................................................... 74
Brakes - Check.......................................................................................... 75
Scrapers - Check/Cleaning ....................................................................... 76
Draining the diesel engine's fuel prefilter .................................................. 76
Maintenance - 50h ................................................................................................................. 77
Engine hood support ................................................................................. 77
Air cleaner
Checking - Change the main air filter........................................................ 77
Backup filter - Change............................................................................... 78
Air cleaner
- Cleaning.................................................................................................. 79
Articulation steering and steering cylinder bushings - Lubrication ............ 79
Tightening the drum nuts - Check ............................................................. 80
Air conditioning (Optional)
- Inspection................................................................................................ 81
Air conditioning (Optional)
- Cleaning.................................................................................................. 81
Maintenance measures - 250 h ............................................................................................. 83
Engine hood support ................................................................................. 83
Radiator - Check/Cleaning ........................................................................ 84
Maintenance measures - 500 h ............................................................................................. 85
Engine hood support ................................................................................. 85
Radiator - Check/Cleaning ........................................................................ 86
2000h-Maintenance
4812162501_F.pdf 2018-04-25
Hinges, controls - Lubrication.................................................................... 86
Diesel engine - Oil change ........................................................................ 87
Hydraulic reservoir cap - Check ................................................................ 87
Maintenance - 1000h ............................................................................................................. 89
Engine hood support ................................................................................. 89
Radiator - Check/Cleaning ........................................................................ 90
Hinges, controls - Lubrication.................................................................... 90
Diesel engine - Oil change ........................................................................ 91
Replacing the fuel filter / fuel prefilter........................................................ 92
Hydraulic reservoir cap - Check ................................................................ 92
Hydraulic fluid filter - Replacement ........................................................... 93
Fresh air filter - Replacement.................................................................... 94
Fuel tank - Draining off water .................................................................... 94
Hydraulic reservoir - Draining.................................................................... 95
Maintenance - 2000h ............................................................................................................. 97
Engine hood support ................................................................................. 97
Radiator - Check/Cleaning ........................................................................ 98
Hinges, controls - Lubrication.................................................................... 98
Diesel engine - Oil change ........................................................................ 99
Replacing the fuel filter / fuel prefilter...................................................... 100
Hydraulic reservoir cap - Check .............................................................. 100
Hydraulic fluid filter - Replacement ......................................................... 101
Fresh air filter - Replacement.................................................................. 102
Fuel tank - Draining off water .................................................................. 102
Hydraulic reservoir - Changing the fluid .................................................. 103
Fuel tank - Cleaning ................................................................................ 103
Water tank - Cleaning ............................................................................. 104
Steering joint - Check.............................................................................. 104
Compressor - Check (Optional) .............................................................. 105
2000h-Maintenance
4812162501_F.pdf2018-04-25
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 105
Hydraulic reservoir - Draining.................................................................. 106
2000h-Maintenance
4812162501_F.pdf 2018-04-25
Table of contents
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