Dynapac CC100 Guide
SVEDALA COMPACTION AND PAVING
Box 504, SE-371 23 Karlskrona, Sweden
Telephone +46 455 30 60 00
Telefax +46 455 30 60 30
DYNAPAC
CC100
M100EN1
MAINTENANCE
1CC 100 M100EN1
We reserve the right to change without notice
Printed in Sweden.
Vibratory Roller
CC100
Maintenance
M100EN1, 99-10-15
Diesel Engine:
CC 100 Deutz F2L 1011F, Isuzu 3 LD1PW-05
These instructions apply from:
CC 100
Deutz PIN (S/N) *60710100*
Isuzu PIN (S/N) *60750100*
KEEP THIS MANUAL
AVAILABLE FOR
FUTURE USE
CC 100 are primarily designed for repair work on asphalt but are also ideal for the compaction of
new layers on small streets, pavements and cycle tracks. They are frequently used as a complement
to larger rollers for the compaction of transverse joints and areas with limited access.
2CC 100 M100EN1
CONTENS
Page
Lubricants, Symbols ........................................................ 3
Other symbols.................................................................. 3
Specifications............................................................... 4, 5
Maintenance Schedule..................................................... 6
Maintenance Measures................................................ 7, 8
Every 10 hours (Daily) ................................7, 9, 10, 11, 12
Every 50 hours (Weekly) ..................................... 7, 13, 14
Every 250 hours (Monthly)................................... 8, 15, 16
Every 500 hours (Every third month)............. 8, 17, 18, 19
Every 1000 hours (Every six month) ............. 8, 20, 21, 22
Every 2000 hours (Yearly)................................... 8, 23, 24
Long-Term Parking ........................................................ 25
Special instructions ........................................................ 26
Electrical systems, Fuses.............................................. 27
WARNING -Personal safety may be involved.
CAUTATION - Damage to componente or
machine.
WARNING SYMBOLS
GENERAL
Read all the instruction thorougly before
carrying out any servicing operations.
Ensure that ventilation is adequate (extractor)
when running the engine indoors.
Proper care of the roller is essential to ensure satisfactory
operation. Keep the machine clean so that any leakage,
loose bolts or loose connections can be easily detected.
TAKE CARE OF THE ENVIRONMENT Do not spill oil or
fuel, or leave anything else that could be detrimental to
the environment.
This manual contains directions for periodical servicing
which should normally be carried out by the operator.
In addition, instructions in the manual provided
by the engine manufacturer also apply. This is
included in the product folder accompanying the
roller. List of Contens.
This roller is fitted with an alternator. See the
"MAINTENANCE" manual and decal on the
machine for instructions with regard to any
electric welding.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive
harm.
3CC 100 M100EN1
LUBRICANTS, SYMBOLS
Always use high quality lubricants in the
quantities stipulated. Too much oil or grease
may result in overheating and subsequent
excessive wear.
ENGINE OIL,
Ambienttemperature
-10°C to +50°C Shell Rimula SAE 15W/40 or equivalent
(+14°F to +122°F) API Service CD/SE, CD/SF
HYDRAULIC FLUID
ambientair temperature Shell Tellus Oil TX68 or corresponding
-10°C – +40°C (14°F - 104°F)
ambient air temperature Shell Tellus Oil T100 or corresponding
above +40°C (above 104°F)
BIODEGRADABLE BP Biohyd SE-S 68, Shell Naturelle HF-E68.
HYDRAULIC FLUID On delivery from the factory the machine may have
been filled with biodegradable fluid. The same type
must be used when changing or topping up the fluid.
DRUM OIL,
Ambienttemperature
-15°C to +40°C (+5°F to +104°F) Shell Spirax SAE 80W/90, HD API, GL-5
Ambient temperature
above +40°C (+104°F) Shell Spirax HD85W/140 or equivalent
GREASE Shell Calithia EPT2 or equivalent
FUEL Seeenginemanual
COOLANT, (Isuzu) Shell Anti Freeze 402 or equivalent
mixed 50/50 with water Anti-freeze down to about -35ºC.
Engine, oil level Air cleaner
Engine,oilfilter Battery
Hydraulic reservoir, level Hydraulic filter
Sprinkler Sprinkler water
Drum, oil level Lubricatingoil
Fuelfilter Recycle
Coolant level
Other lubricants are required when operating at
extremely high or low temperatures. See chapter,
”Special instructions”, or get in touch with Dynapac.
4CC 100 M100EN1
SPECIFICATIONS
Fluid volumes Litres (gal or qts)
Hydraulic reservoir .................................................... 40 (10.6 gal)
Fuel tank.................................................................... 50 (13.2 gal)
Water tank ............................................................... 160 (42.2 gal)
Water tank ............................................................... 200 (52.8 gal)
Diesel Engine (Deutz F2L 1011F) ............................ 6,5 (6.9 qts)
Diesel Engine (Isuzu 3 LD1PW-05) ......................... 6,5 (6.9 qts)
Drum......................................................................... 4,0 (4.2 qts)
Coolant (Isuzu 3 LD1PW-05) ................................... 2,5 (2.7 qts)
Electrical system
Battery .........................................................12 V 75 Ah
Alternator .....................................................12 V 60 A
Fuses ..........................................................5, 7,5, 10, 15 A
Vibration data
Static linear load kg/cm(pli) .................................... 10,3 (57.7)
Amplitude mm(in) .................................... 0,50 (0.02)
Frequency Hz(vmp) ...................................56,0 (3,360)
Centrifugal force kN(lb) ..................................... 21,5(4.83)
Traction Deutz Isuzu
Speed range km/h ............................. 0-10,0 0-10,0
Climbing ability (theoretical) %........... 0,50
Weight CECE,
standard equipped roller kg, Deutz(lbs)........................2350 (5.181)
Length, standard equipped roller mm (in) .....................2395 (94.29)
Width, standard equipped roller mm (in) .......................1150 (45.27)
Height, standard equipped roller mm (in)......................1755 (69.09)
Height, roller with ROPS mm (in) ...............................2640 (103.93)
Height, roller with cab mm (in) ....................................2590(101.96)
Weight, Dimensions
5CC 100 M100EN1
SPECIFICATIONS Contd.
Opening pressure MPa
Drive system 33
Supply system 2
Vibration system 20
Steering system 17
Brake release 1.4
NOISE LEVEL WITHOUT VIBRATION (dBA)
(Measured on hard supporting surface)
Sound-proofed roller
Operator´s position LpA: 76
Seven metres from machine LpA: 71
Measured with vibration switched on and on a
foam rubber mat
Vibration on the operator’s seat is 0.06 m/s2
Vibration on the floor of the operator’s position is
0.06 m/s2
(The limit value is 0.5 m/s2).
Tightening torque in Nm, for oiled bolts when using
torque wrench.
Tightening torque
Hydraulic system
Noise levels (ISO 6394)
Operator´s position - Vibrations
(ISO 2631)
M STRENGTH CLASS
Thread 8.8 10.9
M4 2,5 3,4
M5 4,9 7,0
M6 8,4 12
M8 21 28
M10 40 56
M12 70 98
M16 169 240
M20 330 470
M24 570 800
M30 1130 1580
M36 1960 2800
The ROPS bolts must always be torque-tightened
dry.
Bolt size: M16
Strength class: 10.9
Tighteningtorque: 240 Nm
ROPS
6CC 100 M100EN1
MAINTENANCE SCHEDULE
Read all the instructions thoroughly before carrying out any
servicing operations.
Proper care of the roller is essential to ensure satisfactory
operation. Keep the machine clean so that any leakage,
loose bolts or loose connections can be easily detected.
Make a habit of inspecting the roller every day before star-
ting up by checking all round and underneath the machine to
detect any sign of leakage or other faults.
19 20 1234567
10 18 17 16 15 14 13 12 11
8
9
10
1 Fuel tank
2 Refuelling
3 Radiator
4 Air cleaner
5 Battery
6 Diesel engine
7 Water tank
8 Sprinkler system/drum
9 Scrapers/drum
10 Rubber elements and mounting bolts
11 Hydraulic fluid filling
12 Hydraulic fluid reservoir
13 Hydraulic fluid filter
14 Hydraulic fluid sight glass
15 Steering joint
16 Steering cylinder mounts
17 Filling plugs, drum
18 Oil level in drum
19 Forward/Reverse lever
20 Reserve/parking brake knob
Fig. 1 Service points
7CC 100 M100EN1
MAINTENANCE MEASURES
The periodic measures should be carried out primarily
on reaching the stated number of operating hours, and
secondarily in connection with the periods daily,
weekly, etc.
Always clean off the surrounding dirt before
filling or checking oil and fuel, and before
lubricating with oil or grease.
The manufacturer’s instructions noted in the
engine manual also applyFor diesel engines.
Item in Measures See page Comments
Fig. 1
Before first start each day
6 Check oil level in diesel engine Seeenginemanual
3 Check that circulation of cooling air is
unobstructed 9
3 Check coolant level, (Isuzu) 9
20 Check the brakes 9
1 Fill the fuel tank 10
9 Check setting of the scraper/Drum 10
14 Check level in hydraulic reservoir 10
8 Check the sprinkler system/Drum 11
Every 10 hours of operation (Daily)
Item in Measures See page Comments
Fig. 1
4 Check air cleaner indicator 13
Check that air hoses are intact and
connections are tight 13
15 Lubricate the steering joints 14
16 Lubricate the steering cylinder mounts 14
After the first 50 hours of operation, change all oil filters
and lubricating oils. But not the hydraulic fluid.
Every 50 hours of operation (Weekly)
8CC 100 M100EN1
MAINTENANCE MEASURES
Item in Measure See page Comments
Fig. 1
3 Clean the outside of the hydraulic fluid cooler 15
5 Check the battery 15
6 Change the lubricating oil of the diesel engine
(Isuzu) 16 See enginemanual
6 Clean the engine cooling fins Seeenginemanual
Every 250 hours of operation (Monthly)
Item in Measure See page Comments
Fig. 1
18 Check oil level in rear drum 17
11 Check the cap/vent of the hydraulic reservoir 17
10 Lubricate controls and pivots 17
19 Check rubber elements and bolted joints 18
6 Change the lubricating oil of the diesel engine
(Deutz) 18 See engine manual
6 Change engine oil filter 19 See enginemanual
6 Check engine V-belts 19 Seeengine manual
6 Change the engine fuel filter (Isuzu) 19 Seeengine manual
Every 500 hours of operation (Every 3 months)
Item in Measure See page Comments
Fig. 1
13 Change the hydraulic filter 20
12 Drain off condense water from the hydraulic
reservoir 21
4 Change the main filter in the air cleaner 21
6 Change the engine fuel filter (Deutz) 21
6 Change the engine pre-filter 22
6 Check the engine cogged V-belt Seeenginemanual
6 Check engine valve clearance Seeenginemanual
Every 1000 hours of operation (Every 6 months)
Item in Measure See page Comments
Fig. 1
12 Change the fluid in hydraulic reservoir 23
18 Change oil in rear drum 23
7 Clean the water tank 23
1 Clean the fuel tank 24
Every 2000 hours of operation (Yearly)
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