Dynapac CA600 User manual
Vibratory Roller
CA600
Operation
O600EN1, July 2004
Diesel engine:
CA600: Cummins B5.9-VE-TAA
These instructions apply from:
CA600 PIN (S/N) *79X20600*
CA600 PIN (S/N) *79X2CN3700*
Reservation for changes.
Printed in Sweden.
The Dynapac CA600 is available in D (smooth drum) and PD (padfoot) versions, of which the
CA600D is designed for compacting rock fill. The main range of application for the PD versions is
on cohesive material and weathered stone material.
All types of base courses and subbase courses can be compacted deeper and the interchangeable
drums, D to PD, and vice versa, facilitate even greater variety in the range of application.
Certain accessories, such as the compaction meter, tachograph and the DCA field computer, are
described in separate instructions.
KEEP THIS MANUAL FOR
FUTURE REFERENCE
Vibratory Roller
CA600
Operation
O600EN1, July 2004
Diesel engine:
CA600: Cummins B5.9-VE-TAA
These instructions apply from:
CA600 PIN (S/N) *79X20600*
CA600 PIN (S/N) *79X2CN3700*
Reservation for changes.
Printed in Sweden.
The Dynapac CA600 is available in D (smooth drum) and PD (padfoot) versions, of which the
CA600D is designed for compacting rock fill. The main range of application for the PD versions is
on cohesive material and weathered stone material.
All types of base courses and subbase courses can be compacted deeper and the interchangeable
drums, D to PD, and vice versa, facilitate even greater variety in the range of application.
Certain accessories, such as the compaction meter, tachograph and the DCA field computer, are
described in separate instructions.
KEEP THIS MANUAL FOR
FUTURE REFERENCE
2CA600 O600EN1
Safety instructions – Personal safety
Special caution – Machine or component damage
The safety manual, which accompanies each
machine, must be studied by each operator of
the roller. Always follow the safety rules and
do not remove the manual from the roller.
This manual contains instructions concerning operation
and use of the roller. For information regarding care and
maintenance, see the manual, “MAINTENANCE, CA600".
When starting up and driving a cold machine,
which implies cold hydraulic fluid, the braking
distance will be longer than normal until the
machine reaches normal working temperature.
CONTENTS
WARNING SYMBOLS
SAFETY MANUAL
GENERAL CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Page
Safety instructions (Read the Safety Manual also) .......... 3
Safety when driving .......................................................... 4
Safety decals, location/description ............................... 5, 6
Machine and engine plates ........................................... 7, 8
Instruments and controls .................................................. 9
Instruments and controls, functional description ...... 10, 11
Controls in the cab ......................................................... 12
Controls in the cab, functional description...................... 13
Before starting ...........................................................14-16
Starting ........................................................................... 17
Driving ............................................................................ 18
Vibration/Driving ............................................................. 19
Driving on difficult courses ............................................. 19
Braking ........................................................................... 20
Parking ........................................................................... 21
Instructions for lifting ...................................................... 22
Towing ............................................................................ 23
Instructions for towing .................................................... 24
Transport ........................................................................ 25
Towing/Retrieval ............................................................ 25
Operating instructions - Summary ................................. 26
2CA600 O600EN1
Safety instructions – Personal safety
Special caution – Machine or component damage
The safety manual, which accompanies each
machine, must be studied by each operator of
the roller. Always follow the safety rules and
do not remove the manual from the roller.
This manual contains instructions concerning operation
and use of the roller. For information regarding care and
maintenance, see the manual, “MAINTENANCE, CA600".
When starting up and driving a cold machine,
which implies cold hydraulic fluid, the braking
distance will be longer than normal until the
machine reaches normal working temperature.
CONTENTS
WARNING SYMBOLS
SAFETY MANUAL
GENERAL CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Page
Safety instructions (Read the Safety Manual also) .......... 3
Safety when driving .......................................................... 4
Safety decals, location/description ............................... 5, 6
Machine and engine plates ........................................... 7, 8
Instruments and controls .................................................. 9
Instruments and controls, functional description ...... 10, 11
Controls in the cab ......................................................... 12
Controls in the cab, functional description...................... 13
Before starting ...........................................................14-16
Starting ........................................................................... 17
Driving ............................................................................ 18
Vibration/Driving ............................................................. 19
Driving on difficult courses ............................................. 19
Braking ........................................................................... 20
Parking ........................................................................... 21
Instructions for lifting ...................................................... 22
Towing ............................................................................ 23
Instructions for towing .................................................... 24
Transport ........................................................................ 25
Towing/Retrieval ............................................................ 25
Operating instructions - Summary ................................. 26
3CA600 O600EN1
SAFETY INSTRUCTIONS (Read the Safety Manual also)
1. The operator must be familiar with the contents of the OPERATION MAN-
UAL before starting the roller.
2. Make sure that all instructions in the MAINTENANCE MANUAL are fol-
lowed.
3. Only trained and/or experienced operators may drive the roller. Passen-
gers are not allowed on the roller. Remain seated during all operation.
4. Never use the roller if it is in need of adjustment or repairs.
5. Board and leave the roller only when it is stationary. Use the grips and
railings that are provided. Always use a ”three-point grip” - both feet and
one hand or one foot and both hands - when boarding or exiting the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when
the machine is operated on risky ground.
7. Drive slowly in sharp bends.
8. Avoid driving at an angle on slopes; drive straight up or down.
9. When driving close to unsafe edges or holes, make sure that at least two
thirds of the drum width is firmly on material that has already been com-
pacted.
10. Make sure that there are no obstacles in the direction of travel, on the
ground or overhead.
11. Drive extra carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on ma-
chines fitted with ROPS.
13. Keep the roller clean. Clean dirt and grease from the operator’s platform
without delay. Keep all signs and decals clean and clearly legible.
14. Safety measures before refueling:
– Stop the engine.
– Do not smoke.
– No naked flame in the vicinity.
– Ground the nozzle of the filling device against the tank to prevent sparks.
15. Before repairs or service:
– Place chocks against the drums/wheels and against the strike-off blade.
– Lock the articulation if required.
16. Hearing protectors are recommended if the noise level exceeds 85 dB(A).
The noise level may vary depending on what material the machine is oper-
ating on.
17. Make no changes or modifications on the roller that could affect safety.
Changes may only be made following written consent by Dynapac.
18. Do not use the roller until the hydraulic fluid has reached its normal work-
ing temperature. Braking distance can be longer than usual if the fluid is
cold. See starting instructions in the OPERATION MANUAL.
3CA600 O600EN1
SAFETY INSTRUCTIONS (Read the Safety Manual also)
1. The operator must be familiar with the contents of the OPERATION MAN-
UAL before starting the roller.
2. Make sure that all instructions in the MAINTENANCE MANUAL are fol-
lowed.
3. Only trained and/or experienced operators may drive the roller. Passen-
gers are not allowed on the roller. Remain seated during all operation.
4. Never use the roller if it is in need of adjustment or repairs.
5. Board and leave the roller only when it is stationary. Use the grips and
railings that are provided. Always use a ”three-point grip” - both feet and
one hand or one foot and both hands - when boarding or exiting the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when
the machine is operated on risky ground.
7. Drive slowly in sharp bends.
8. Avoid driving at an angle on slopes; drive straight up or down.
9. When driving close to unsafe edges or holes, make sure that at least two
thirds of the drum width is firmly on material that has already been com-
pacted.
10. Make sure that there are no obstacles in the direction of travel, on the
ground or overhead.
11. Drive extra carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on ma-
chines fitted with ROPS.
13. Keep the roller clean. Clean dirt and grease from the operator’s platform
without delay. Keep all signs and decals clean and clearly legible.
14. Safety measures before refueling:
– Stop the engine.
– Do not smoke.
– No naked flame in the vicinity.
– Ground the nozzle of the filling device against the tank to prevent sparks.
15. Before repairs or service:
– Place chocks against the drums/wheels and against the strike-off blade.
– Lock the articulation if required.
16. Hearing protectors are recommended if the noise level exceeds 85 dB(A).
The noise level may vary depending on what material the machine is oper-
ating on.
17. Make no changes or modifications on the roller that could affect safety.
Changes may only be made following written consent by Dynapac.
18. Do not use the roller until the hydraulic fluid has reached its normal work-
ing temperature. Braking distance can be longer than usual if the fluid is
cold. See starting instructions in the OPERATION MANUAL.
4CA600 O600EN1
SAFETY WHEN DRIVING
Slopes
Fig.2 Tippingangleonside slopes
Max 20°
or 36%
Driving near an edge
At least
2/3
Fig.1 Position of drum when driving near
an edge
When you drive near an edge, at least two thirds of the
drum width must be on solid ground.
Remember that the machine’s center of
gravity is displaced outward when you
steer to one side. For example, it shifts to
the right when you steer to the left.
The ROPS (Roll Over Protective Structure)
is always recommended when driving on
slopes or insecure ground.
Where possible, avoid all driving
across
a
slope. Instead, drive up and down on slop-
ing ground.
The tilting angle is measured on a hard, level surface
with the machine stationary, steering angle zero, vibra-
tion switched OFF and all tanks full. Remember that
loose ground, steering of the machine, vibration
switched ON, driving speed and raising the center of
gravity (for example, with accessories) may cause the
machine to topple even on a smaller slope than that
stated here.
To leave the cab in an emergency, release
the hammer located on the rear right post
and break the rear window.
4CA600 O600EN1
SAFETY WHEN DRIVING
Slopes
Fig.2 Tippingangleonside slopes
Max 20°
or 36%
Driving near an edge
At least
2/3
Fig.1 Position of drum when driving near
an edge
When you drive near an edge, at least two thirds of the
drum width must be on solid ground.
Remember that the machine’s center of
gravity is displaced outward when you
steer to one side. For example, it shifts to
the right when you steer to the left.
The ROPS (Roll Over Protective Structure)
is always recommended when driving on
slopes or insecure ground.
Where possible, avoid all driving
across
a
slope. Instead, drive up and down on slop-
ing ground.
The tilting angle is measured on a hard, level surface
with the machine stationary, steering angle zero, vibra-
tion switched OFF and all tanks full. Remember that
loose ground, steering of the machine, vibration
switched ON, driving speed and raising the center of
gravity (for example, with accessories) may cause the
machine to topple even on a smaller slope than that
stated here.
To leave the cab in an emergency, release
the hammer located on the rear right post
and break the rear window.
5CA600 O600EN1
SAFETY DECALS, LOCATION/DESCRIPTION
32 16
97
15 6111511108
13 4, 14 23
15611511011
12
4, 14
5CA600 O600EN1
SAFETY DECALS, LOCATION/DESCRIPTION
32 16
97
15 6111511108
13 4, 14 23
15611511011
12
4, 14
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