Dynapac CA134 User manual
Instructions manualInstructions manual
ICA134-3EN2.pdfICA134-3EN2.pdf
Driving & MaintenanceDriving & Maintenance
Vibratory rollerVibratory roller
CA134CA134
EngineEngine
John Deere 5030HF285John Deere 5030HF285
Serial numberSerial number
10000100x0A009546 -10000100x0A009546 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
ICA134-3EN2.pdf2012-04-13
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 7
Safety (Optional) ...................................................................................................................... 9
Strike-off blade ............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS) ..................................................... 12
Battery handling ........................................................................................ 12
Jump starting............................................................................................. 13
Technical specifications - Noise/Vibrations/Electrical ............................................................ 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Technical specifications - Dimensions ................................................................................... 17
Dimensions, side view............................................................................... 17
Dimensions, top view ................................................................................ 18
Technical specifications - Weights and volumes ................................................................... 19
2000h-Maintenance
ICA134-3EN2.pdf 2012-04-13
Technical specifications - Working capacity .......................................................................... 21
Technical specifications - General ......................................................................................... 23
Tightening torque ...................................................................................... 24
ROPS - bolts ............................................................................................. 25
Hydraulic system....................................................................................... 25
Machine plate - Identification ................................................................................................. 27
Product identification number on the frame .............................................. 27
Machine plate............................................................................................ 27
Explanation of 17PIN serial number.......................................................... 28
Engine plates ............................................................................................ 28
Machine description- Decals.................................................................................................. 29
Location - decals ....................................................................................... 29
Safety decals............................................................................................. 30
Info decals................................................................................................. 31
Machine description - Instruments/Controls........................................................................... 33
Locations - Instruments and controls ........................................................ 33
Locations - Control panel and controls...................................................... 34
Function description ................................................................................................ 35
Machine description - Electrical system................................................................................. 37
Fuses ........................................................................................................ 37
Main fuses................................................................................................. 37
Relays ....................................................................................................... 38
Operation - Starting................................................................................................................ 39
Before starting ......................................................................................................... 39
Master switch - Switching on..................................................................... 39
Operator’s seat - Adjusting....................................................................... 39
Instruments and lamps - Checking............................................................ 40
Operator position....................................................................................... 40
Interlock..................................................................................................... 41
Starting .................................................................................................................... 41
2000h-Maintenance
ICA134-3EN2.pdf2012-04-13
Starting the engine .................................................................................... 41
Strike-off blade (Optional) ......................................................................... 42
Operation - Driving................................................................................................................. 43
Operating the roller ................................................................................... 43
Operating the strike-off blade (optional)................................................... 44
Operation - Vibration.............................................................................................................. 45
Vibration On/Off ........................................................................................ 45
Vibration - Activation ................................................................................. 45
Operating - Stopping.............................................................................................................. 47
Braking .................................................................................................................... 47
Emergency braking ................................................................................... 47
Normal braking.......................................................................................... 47
Switching off.............................................................................................. 48
Parking .................................................................................................................... 48
Chocking the drums .................................................................................. 48
Master switch ............................................................................................ 49
Long-term parking.................................................................................................................. 51
Engine ....................................................................................................... 51
Battery....................................................................................................... 51
Air cleaner, exhaust pipe........................................................................... 51
Fuel tank ................................................................................................... 51
Hydraulic reservoir .................................................................................... 51
Tires .......................................................................................................... 51
Hoods, tarpaulin ........................................................................................ 52
Steering cylinder, hinges, etc. ................................................................... 52
Miscellaneous ........................................................................................................................ 53
Lifting ....................................................................................................................... 53
Locking the articulation ............................................................................. 53
Lifting the roller.......................................................................................... 53
Unlocking the articulation .......................................................................... 54
2000h-Maintenance
ICA134-3EN2.pdf 2012-04-13
Towing ..................................................................................................................... 54
Alternative 1 .............................................................................................. 54
Short distance towing with the engine running.......................................... 54
Alternative 2 .............................................................................................. 55
Towing short distances where the engine is inoperative........................... 55
Rear axle brake......................................................................................... 55
Brake disengagement ............................................................................... 55
Releasing the drum brake ......................................................................... 56
Drum motor brake ..................................................................................... 56
Towing the roller........................................................................................ 57
Roller prepared for transport ..................................................................... 57
Operating instructions - Summary ......................................................................................... 59
Preventive maintenance ........................................................................................................ 61
Acceptance and delivery inspection.......................................................... 61
Warranty.................................................................................................... 61
Maintenance - Lubricants and symbols ................................................................................. 63
Maintenance symbols ............................................................................... 65
Maintenance - Maintenance schedule ................................................................................... 67
Service and maintenance points ............................................................... 67
General ..................................................................................................... 68
Every 10 hours of operation (Daily)........................................................... 68
After the FIRST 50 hours of operation ...................................................... 68
Every 50 hours of operation (Weekly)....................................................... 69
Every 250 hours of operation (Monthly) .................................................... 69
Every 500 hours of operation (Every three months) ................................. 70
Every 1000 hours of operation (Every six months) ................................... 70
Every 2000 hours of operation (Yearly) .................................................... 70
Maintenance, 10h .................................................................................................................. 71
Air circulation - Check ............................................................................... 71
Coolant level - Check ................................................................................ 71
2000h-Maintenance
ICA134-3EN2.pdf2012-04-13
Diesel engine Check oil level ................................................................... 72
Fuel tank - Filling....................................................................................... 72
Brakes - Check ........................................................................................................ 73
Hydraulic reservoir - Check fluid level....................................................... 74
Maintenance - 50h ................................................................................................................. 75
Scrapers - Check, adjustment................................................................... 75
Tires - Air pressure - Wheel nuts - Tightening .......................................... 76
Air cleaner
Check - Replacement of main filter ........................................................... 76
Air filter indicator - Resetting ..................................................................... 77
Backup filter - Change............................................................................... 77
Air cleaner
- Cleaning.................................................................................................. 78
Maintenance - 250h ............................................................................................................... 79
Rear axle differential - Check oil level....................................................... 79
Rear axle pinion housing - Checking the oil level ..................................... 79
Rear axle planetary gears - Check oil level............................................... 80
Drum - Checking the oil level .................................................................... 80
Bolted joints - Checking tightening torque................................................. 81
Rubber elements and fastening screws - Check....................................... 81
Radiator - Check/Cleaning ........................................................................ 82
Battery
Checking the electrolyte level ................................................................... 82
Battery cell
Electrolyte level ......................................................................................... 83
Maintenance - 500h ............................................................................................................... 85
Replacing the fuel filter.............................................................................. 85
Controls and moving joints - Lubrication ................................................... 86
Forward/Reverse controls and joints - Check and lubrication................... 86
Diesel engine - Oil- and Filter change....................................................... 87
Maintenance - 1000h ............................................................................................................. 89
2000h-Maintenance
ICA134-3EN2.pdf 2012-04-13
Hydraulic filter - Replacement ................................................................... 89
Fuel tank
- Cleaning................................................................................................. 90
Hydraulic reservoir - Draining.................................................................... 91
Rear axle differential - Oil change............................................................. 91
Rear axle pinion housing - Oil change ...................................................... 92
Rear axle planetary gear - Oil change ...................................................... 92
Maintenance - 2000h ............................................................................................................. 95
Hydraulic reservoir - Oil change................................................................ 95
Drum - Oil change ..................................................................................... 96
Steering joint - Check................................................................................ 96
Introduction
ICA134-3EN2.pdf2012-04-13
Introduction
The machine
CA134 is a 5 ton vibratory roller intended for
compaction work in trenches, on roads and in confined
areas in conjunction with refilling work.
Intended use
CA134 is available in a D (smooth drum) and PD
(padfot) version. The smooth drum version with drum
drive (D) ensures good accessibility even on very
steep slopes. The PD version, with pads and drum
drive, is specially intended for the compaction of silt
and loamy soils. The roller can also be used for repair
work on dams, power stations, car parks and airfields.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
1
Introduction
ICA134-3EN2.pdf 2012-04-13
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance normally carried out by the operator.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
2
Table of contents
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