Hamilton Beach COT2000 Series Instruction Manual

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

1 / 15

520008200

PROPRIETARY RIGHTS NOTICE This document and all information contained within it is the

property of Hamilton Beach/Proctor-Silex, Inc. (HB/PS). It is confidential and proprietary and has

been provided to you for a limited purpose. It must be returned upon request or destroyed as set

forth in the Specification Notice. Disclosure, reproduction or use of this document and any

information contained within it, in full or in part, for any purpose is forbidden without the prior

written consent of HB/PS. No photographs may be taken of any article fabricated or assembled

from this document without the prior written consent of HB/PS.

COT2000 Technical Information

Trouble Shooting Guide

-Symptom: Nothing comes out or flow is very slow when tap faucet is opened.

-Cause:

-Empty juice Bag in Box. The pumps will shut off when the juice Bag in Box is empty.

Connect a new Bag in Box. Be sure to fully engage the plunger on the Quick Connect-

Disconnect (QCD).

-Low CO² pressure. Open the cabinet door and identify the CO² pressure from the

gauge. The unit is designed to operate at 30 psi, and the pressure gauge was set to 30

psi at the time of installation. Check the pressure at the CO² tank. Replace or recharge

if needed. The CO² supply line leading to the cabinet should be between 60-80 psi.

-The Quick Connect-Disconnect (QCD) to the juice Bag in Box is not tight. Reconnect

the QCD to the Bag in Box. The plunger must be fully depressed.

-Pinched hose. Check for a pinched hose between the cabinet and the tap tower.

-Symptom: The flow is sputtering when the tap faucet is opened.

-Cause:

-Low spirits level. Air in the lines will cause coughing and sputtering at the tap. Check

that there is spirits in the reservoir.

-The juice Bag in Box is almost empty. Check there is juice remaining in the box.

Connect a new box if needed.

-The Quick Connect-Disconnect (QCD) to the juice Bag in Box is not tight. Reconnect

the QCD to the Bag in Box. The plunger must be fully depressed.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

2 / 15

520008200

-Symptom: The flow is only juice when the tap faucet is opened; no spirits

dispensed.

-Cause:

-The spirits shutoff valve is turned to “Spirit Valve Closed: Clean”. Open the cabinet

door and rotate handle to “Spirit Valve Open: Dispense”.

-The filter in the spirits reservoir is clogged. Clean filter.

-The flow control orifice is clogged. Remove and clean flow control orifice.

-Symptom: The flow is only spirits when the tap faucet is opened; no juice is

dispensed.

-Cause:

-The juice Bag in Box is almost empty. Connect a new Bag in Box.

-The Quick Connect-Disconnect (QCD) to the juice Bag in Box is not tight. Reconnect

the QCD to the Bag in Box. The plunger must be fully depressed.

-Symptom: The pump fails to stop cycling even when the tap faucet is closed.

-Cause:

-There is a leak in the hoses. Check for leaks inside the cabinet and the hose running

from the cabinet to the tap.

-Faulty pump or pump auto-shutoff.

Installation Guide

Site Preparation (See Figure 1)

The installation requires a CO2supply hose to be within reach of the base cabinet, and it must be

long enough such that the cabinet can be pulled out for installation, cleaning, and maintenance.

The supply line pressure must be regulated such that it operates between 60 –80 psi. The

supply line can be attached to the unit through a standard ¼“ female quick coupler or a hose can

be attached to a ¼“ barbed fitting and secured with a hose clamp.

The tap tower and base is designed to mount to a table or countertop, which has a flat surface to

clamp to. The countertop thickness cannot exceed 3.75 inches. The unit includes 8 feet of hose

to run from the faucet to the base cabinet. The base cabinet needs to be located such that it is

within reach of the hose, allowing the cabinet to be pulled out for installation, cleaning, and

maintenance.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

3 / 15

520008200

Figure 1. External dimensions

Installing the Equipment

1. Remove the equipment from the cabinet, which includes the tap tower, tower base, drip

tray and grate, spirit bottle hold downs (quantity 3), and a bag of hardware.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

4 / 15

520008200

2. Install the tap tower to the tower base by threading the hose through the access hole, and

bolting the large washer to the base and tower with #8 screws, nuts, and lock washers

(quantity 4).

3. Install the thumb screws to the tower base. Snap the pads to each end of the thumb

screws.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

5 / 15

520008200

4. Route the hose along the edge of the tower base, which requires threading the hose past

the lateral support on the underside of the tower base.

5. Using the thumb screws, clamp the tap tower and base to the table or countertop, verifying

the hose is not pinched

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

6 / 15

520008200

6. Install the drip tray and grate

7. Close the tap faucet by pushing the handle away from you.

8. On the base cabinet, remove the side access panel by removing two screws and lifting up

and off. Remove the front door by lifting up and off.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

7 / 15

520008200

9. Pull the spirits reservoir drawer out, and remove the pump cover by removing four red

thumb screws.

10.Connect the hose from the tap tower to the base cabinet and secure with a hose clamp.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

8 / 15

520008200

11.The unit comes assembled with a ¼ “ male quick coupler.

The CO²supply hose can use the matching female coupler

or the male quick coupler on the cabinet can be replaced

with a ¼ “ barbed fitting, included in the bag of hardware,

and the supply line is attached with a hose clamp.

12.Sanitize the unit as described below in Initial Sanitizing

Instructions 13.Check for leaks in the hoses and fittings and

tighten where needed. Verify hoses are not

pinched inside the cabinet, and install the pump

cover.

14.Install the bottle hold downs to the spirits reservoir

with thumb screws, and tighten with the hold

downs in the tallest position.

15.Remove the cap to the spirit bottle and slide a

bottle nozzle over the bottle.

16.Fold the tip of the bottle nozzle over, and insert the

nozzle into the spirits reservoir, tilting the bottle

upside down. Lower the bottle holder and secure by

tightening the thumb screw. Slide the drawer into the

cabinet after the spirits bottles are installed. The hold

down needs to be centered on the bottom of the

bottle. If the hold downs hit the cabinet when sliding

the drawer inside, then adjust the position of hold

down on the bottom of the bottle.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

9 / 15

520008200

17.Install the bag in box (BIB) by opening the end of the box and pulling out the fitting. A cap is

installed over the fitting; pull to remove. Slide the fitting into the slot of the cardboard box.

Slide the box into the unit. Fully retract the plunger on the Quick Connect-Disconnect (QCD).

Attach the QCD by sliding it over the fitting. Firmly press down on the plunger to engage the

fitting.

TECHNICAL DATA SHEET

JOSENG-FRM-RIC-4.32 Rev. D

HAMILTON BEACH / PROCTOR-SILEX, INC.

4421 WATERFRONT DRIVE GLEN ALLEN, VA 23060

ISSUE CODE

DRAWN BY:

ENG. IN CHG.

DATE:

APPROVED BY:

6/21/14

DOC4905

INITIAL USE:

PICT. REF.

SHEET

DRAWING NO.

REV.

10 / 15

520008200

18.Adjust the unit regulator to 30 psi by pulling out the knob and rotating until the needle

indicates 30 psi. Push the regulator knob in until it “clicks” to prevent tampering.

19.On the control panel, verify the spirits valve is rotated to Dispense

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