Festo CPX Assembly instructions

Translation of the original instructions

1 Applicable documents

All available documents for the product èwww.festo.com/pk.

Document Product Contents

Description Terminal CPX System, Assembly, Installation, Com

missioning

Description Valve terminal MPALVI

Description Valve terminal MPAF

Description Valve terminal MPAS

System, Assembly, Installation, Com

missioning, conversion, disassembly

Tab. 1

2 Safety

2.1 Safety instructions

– Only assemble the product on components that are in a condition to be safely

operated.

– Observe the handling specifications for electrostatically sensitive devices.

– Plan sufficient space:

– Enable heat dissipation by air circulation è 1 Applicable documents

– Ensure that the connections are accessible

– Requirements for the mounting surface:

– torsionfree operation of the product

– support of the weight and other forces occurring during operation

2.2 Intended use

The CPX terminal with valve terminal MPA1 is referred to as CPX terminal1 in

this instruction manual.

Product Use

CPX terminal1Control of pneumatic actuators. Query of the sensors.

Mounting

2/3/5/6/8/aJ

Additional wall mounting of the valve terminal1.

Tab. 2

3 Product range overview

3.1 Scope of delivery

1Terminal

CPX

with

Valve terminal

MPA

Fig. 1

Wall mounting

Mounting for CPX modules (plastic):

2Mounting

CPXBGRW...

Fig. 2

Mounting for CPX modules (metal):

3Mounting bracket

CPXMBGRW...

4ScrewM3

(threadcutting)

Fig. 3

Mounting for MPALVI modules

5Mounting bracket

VMPALBD

Fig. 4

Mounting for MPAF modules

6Mounting bracket

VMPAFBGRW...

7ScrewM4

(threadcutting)

Fig. 5

Mounting for MPAS proportionalpressure regulator

8Mounting bracket

VMPABG

9ScrewM3

(threadcutting)

Fig. 6

Mounting for MPAS intermediate supply (pneumatic supply plate)

10 Mounting bracket

VMPABGRW...

11 ScrewM3

(threadcutting)

Fig. 7

3.2 Not included

H-rail mounting

12 Hrail(1x)

EN 60715  35x7.5 or 35x15

Fig. 8

Mounting CPXCPABGNRH

13 Screw(3x)

14 Clamping element(3x)

Fig. 9

Mounting VMPAFFBBGNRH

8085254

CPX, CPX-M, MPAL-VI, MPA-F, MPA-S

Terminal CPX / Valve terminal MPA

8085254

201901a

[8085256]

Instructions|Assembly

Festo AG & Co. KG

Ruiter Straße 82

73734 Esslingen

Germany

+49 711 3470

www.festo.com

15 Clamping element MPAF(1x)

16 Screw(1x)

17 Screw(2x)

18 Clamping element CPA(2x)

Fig. 10

4 Mounting

4.1 Wall mounting

4.1.1 Check positions of the mountings

Mountings are preassembled depending on the configuration.

CPX modules: counting direction from the end plate[V]

MPA modules: orientation from the mounting points of the adapter plate[W]

Fig. 11

1. Check positions of the preassembled mountings and correct if required.

2. Assemble by step 3, 4, 5, 6 or 7 depending on the mounting:

3. Positions of mounting2 with CPX modules (plastic)

Number of modules Mounting between the modules

2 and 3 5 and 6 8 and 9

1…2 –

3 •1)

4…5 •

6…8 • •

9…10 • • •

1) This mounting is not required in combination with MPAL valve terminals.

Tab. 3

4. Positions of mounting3 with CPX modules (metal)

Number of modules Mounting to the modules

23467

1…3 –

4 •

5…6 •

7 •

8 • •

9…10 • •

Tab. 4

5. Positions of the mounting5 with MPALVI valve terminal ³ 200 mm

– every 130 mm

6. Positions of the mounting6 with MPAF valve terminal ³ 300 mm

– every 250 mm on subbase

7. Positions of the mounting8/aJ with MPAS valve terminal ³280 mm

– a mounting every 130 mm:

–8 on MPAS proportional pressure regulator or

–aJ on MPAS intermediate supply

With MPAS valve terminals size 14 in

• horizontal or vertical suspended position from mounting point [V] mount

a MPAS intermediate supply after every third module.

• horizontal recumbent position from mounting point [W] mount a MPAS

intermediate supply after every second module.

SG2: total length of valve terminal £ 430 mm

SG1: total length of valve terminal > 430 mm

4.1.2 Assemble mountings

4.1.2.1 Mounting[2] on CPX modules (plastic)

Fig. 12

1. Press mounting2 inclined into the back of the modules[A].

2. Tilt mounting2 until it catches.

3. Install additional mounting2 opposite.

4.1.2.2 Mounting[3] on CPX modules (metal)

For CPX modules (metal) without system supply, the mounting3 can be

assembled on both sides of the module.

Fig. 13

1. Place mounting3 on the module[B].

2. Tighten4 screws. When screwing in again, use the threads already present.

Tightening torque: 1.5Nm ± 10 %

4.1.2.3 Mounting[5] on MPAL-VI modules

Fig. 14

1. Press mounting5 inclined into the back of the modules[C].

2. Tilt mounting5 until it catches.

4.1.2.4 Mounting[6] on MPA-F modules

Fig. 15

1. Place mounting6 on the module[D].

2. Tighten7 screws. When screwing in again, use the threads already present.

Tightening torque: 4Nm ± 20 %

4.1.2.5 Mounting[8] for MPA-S proportional-pressure regulator

Fig. 16

1. Place mounting8 on the module[E].

2. Tighten9 screws. When screwing in again, use the threads already present.

Tightening torque: 1.5Nm ± 10 %

4.1.2.6 Mounting[10] on MPA-S intermediate supply

Fig. 17

1. Place mountingaJ on the module[F].

2. TightenaA screws. When screwing in again, use the threads already present.

Tightening torque: 1.5Nm ± 10 %

4.1.3 Overview of the mounting points

• Select screws suitable for the installation situation.

4.1.3.1 Mounting points of the CPX terminal (plastic) with

MPAL-VI valve terminal

Fig. 18

Mounting point Screw size Number

[G] M6 2x

[H] M4 1x every 2

[N] M6 2x

[P] M6 1x every 5

[L] M6 2x

Tab. 5

4.1.3.2 Mounting points of the CPX terminal (plastic) with

MPA-F valve terminal

Fig. 19

Mounting point Screw size Number

[G] M6 2x

[H] M4 1x every 2

[J] M6 2x

[K] M6 1x every 6

[L] M6 2x

Tab. 6

4.1.3.3 Mounting points of the CPX terminal (metal) with

MPA-F valve terminal

Fig. 20

Mounting point Screw size Number

[G] M6 2x

[M] M6 1x every 3

[J] M6 2x

[K] M6 1x every 6

[L] M6 2x

Tab. 7

4.1.3.4 Mounting points of the CPX terminal (plastic) with

MPA-S valve terminal

Fig. 21

Mounting point Screw size Number

[G] M6 2x

[H] M4 1x every 2

[Q] M4 2x

[R] M6 1x every aJ

[S] M6 1x every 8

[L] M6 2x

Tab. 8

4.1.3.5 Mounting points of the CPX terminal (metal) with

MPA-S valve terminal

Fig. 22

Mounting point Screw size Number

[G] M6 2x

[M] M6 1x every 3

[Q] M4 2x

[R] M6 1x every aJ

[L] M6 2x

Tab. 9

4.2 H-rail mounting

4.2.1 Mount H-rail

Fig. 23

• Mount HrailaB horizontally. Distance between the screws: 50mm

4.2.2 Mount CPX-terminal on H-rail

Fig. 24

• Remove preassembled mountings.

4.2.2.1 H-rail mounting with MPAL-VI or MPA-F valve terminal

Fig. 25

On the back of the modules:

1. Place clamping elementaE on the mounting point[U].

2. Fix clamping elementaE with the screwaF.

3. Place clamping elementsaH on the mounting points[T].

4. Fix clamping elementsaH with screwsaG.

Fig. 26

• Align clamping elementsaE parallel to the slot(Z).

Fig. 27

• Align clamping elementsaH parallel to the slot(Z).

Fig. 28

1. Attach CPX terminal1 to the slot(Z) on the HrailaB.

2. Swivel CPX terminal1 onto the HrailaB.

Fig. 29

•Tighten screwsaF/aG. Tightening torque: 1.3Nm ± 10 %

Fig. 30

Tightening the screwsaF/aG turns the clamping elementsaE/aH 90°. CPX termin

al1 is secured against tilting and slipping.

4.2.2.2 H-rail mounting with MPA-S valve terminal

Fig. 31

1. Place clamping elementsaD on the mounting points[T].

2. Fix clamping elementsaD with screwsaC.

Fig. 32

• Align clamping elementsaD parallel to the slot(Z).

Fig. 33

1. Attach CPX terminal1 to the slot(Z) on the HrailaB.

2. Swivel CPX terminal1 onto the HrailaB.

Fig. 34

•TightenaC screws. Tightening torque: 1.3Nm ± 10 %

Fig. 35

Tightening the screwsaC turns the clamping elementsaD 90°. CPX terminal1 is

secured against tilting and slipping.

5 Technical data

Vibration resistance/

Shock resistance

according to IEC 60068 Wall H-rail

Vibration Part 26 SL21) SG1

Shock Part 227 SG2 SG1

Continuous shock Part 227 SG1 SG1

1) SL1 = severity level 1; SL2 = severity level 2

Tab. 10

Features of severity level (SL)

Vibration load

Frequency range [Hz] Acceleration [m/s2] Deflection [mm]

SL1 SL2 SL1 SL2 SL1 SL2

2…8 2…8 – – ±3.5 ±3.5

8…27 8…27 10 10 – –

27…58 27…60 – – ±0.15 ±0.35

58…160 60…160 20 50 – –

160…200 160…200 10 10 – –

Shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

SL1 SL2 SL1 SL2 SL1 SL2

±150 ±300 11 11 5 5

Continuous shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

±150 6 1000

Tab. 11 Features of severity level (SL)

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