YASKAWA YASNAC 3000G User manual

Inttrvctions

TOE-CS43-3

July.

1980

YASNAC

3000G

OPERATOR’S

MANUAL

YASKAWA

Electric

Mfg.

Co.,

Ltd.

TABLE

CONTENTS

Page

INTRODUCTION

PROGRAMMING

2.1

TAPE

FORMAT

2.1.1

Tape

Format

2.1.2

Address

and

Function

Characters

•

2.1.3

Buffer

2.1.4

Check

{Tape

vertical

parity

check)

2.1.5

Optional

Block

Skip

("/"

code)

•

2.2

SEQUENCE

NUMBER

2.2.

4-Digit

Sequence

Number

MOVE

COMMAND

2.3

2.3.1

Least

Output

Increment

•

2.3.2

Least

Input

Increment

•

2.3.3

Maximum

Programmable

Value

RAPID

TRAVERSE

RATE

2.4.1

Rapid

Traverse

Rate

2.4.2

Range

Rapid

Traverse

Rate

2.4

CUTTING

FEED

2.5.1

Feed

Function

-function

2.5.2

2.5.3

2.5.4

2.5.5

Summary

Feed

Function

2.5

Feed

Function

(F-function

Feed

per

Revolution

(mm/rev

command

A)'*'

Feed

per

Revolution

(mm/rev

command

AUTOMATIC

ACCELERATION

AND

DECELERATION

2.6.1

Acceleration

and

Deceleration

Rapid

Traverse

and

Manual

Feed

•

2.6.2

Acceleration

and

Deceleration

Cutting

Feed

2.6

MISCELLANEOUS

FUNCTIONS

(M-FUNCTION)

2.7.1

Codes

for

Stop

(MOO,

M01, M02,

M30)

2.7.2

Codes

for

Other

Internal

Processes'ÿ

2.7.3

Other

Codes

2.7.4

Subprogram

Function

(M98,

M99)ÿ

2.7

SPINDLE

-SPEED

FUNCTION

(S-FUNCTION)

2.8.1

2-Digit

Command

2.8.2

4-Digit''"

Command

2.8

TOOL

FUNCTION

(T-FUNCTlON)

2-Digit

4-Digit

.....

•

2.9

2.9.1

2.9.2

2.10

TOOL

OFFSET

Outline

of-

Tool

Offset

Storage

Tool

Offset,

Values

H-

and

D-function

(H,

codes)

10.

10.2

10.3

2.11

B-FUNCTION

SIMULTANEOUSLY

CONTROLLABLE

AXES

Three-Axis

Control

Four-Axis

Controlÿ

2.12.

12.

ADDITIONAL

4TH

AXIS

Rotary

Axis

(A,

Axis)

Linear

Axis

(U,

Axis)

4th

Axis

Command

Address

13.

13.2

13.

PREPARATORY

FUNCTIONS

(G-FUNCTION)

14.

List

Codes

and

Groups

•

2.14.2

Positioning

(GOO)

•

2.14.3

Linear

Interpolation

(G01)

2.14.4

Circular

Interpolation

(G02,

G03)

14.

Dwell

(G04)

•

2.14.6-

Circle

Cutting

12,

G13)+

.....

2.14.7

Helical

Cutting

(G14,

G15)+

....

2.14.8

Plane

Designationÿ

17,

G18,

G19)

2.14.9

Program

Copy

(G25)

14.

Reference

Zero

Check

(G27)*

•

14.

Automatic

Return

Reference

Zero

(G28)ÿ

14.

Return

from

Reference

Zero

(G29)ÿ

14.

Tool

Radius

Compensation

(G40,.

G41,

G42)+

14.

Tool

Position

Offset

(G43,

G44,

G49)

2.14.15

Tool

Position

Offset

(G45

G48)

•

2.14.16

Canned

Cycles

(G73,

G76,

G80

G89)+-

2.14.17

Absolute

/Incremental

Designation

(G90,

G91)

2.14.

Programming

Absolute

Zero

Point

(G92)

14.

Feed

Function

Designation

(G94,

G95)ÿ"

'2.14.2(1

Designation

Canned

Cycle

Return

Point

(G98,

G99)ÿ

TAPE

PUNCHING

TAPE

CODE

Tape

Code

....

/ISO/Auto-Select

3.1.1

3.1.2

3.2

PROGRAMMING

3.2.

3.2.2

3.2.3

Process

Sheet

General

Program

Form

Precaution

Programming

3.3

TAPE

Paper

Tape

....

Punching

Tape

Checking

Tape

3.3.

3.3.2

3.3.3

3.4

TAPE

HANDLING

•

Splice

Tape

Keeping

Tape

3.4.1

3.4.2

OPERATOR'S

PANEL

4.1

PUSHBUTTONS,

KEYS,

AND

LAMPS

POWER

ON/OFF

Pushbuttons

Indicating

Lamps

FUNCTION

Select

Keys

ADDRESS

Select

Keys

and

Display

NUMBER

Setting

Keys

and

Display

4.1.6

DATA

Keys

4.1.7

(Write)

Key

4.1.8

(Address

Search)

Key

4.1.9

Sequential

Keys

[±]

and

JT]

4.1.10

ERS(Erase),

INS

(Insert),

ALT

(Alter),

and

EOB

(End

Block)

Keys

4.1.11

START

Key

4.1.12

RESET

Key

4.1.13

ORG

Key

4.1.14

Universal

Display

TAPE

FEED

and

SYSTEM

NO.

Switches

4.1.1

1.2

1.3

4.1.4

1.5

4.2

POWER

/OFF

OPERATION

4.2.1

Turning

Power

4.2.2

Turning

off

Power

4.2.3

Remote

Turning

/OFF

Buttons

4.3

DISPLAY

AND

WRITING

COMMAND

DATA

Display

Command

Data

Writing

Command

Data

MDI

....

Current

Position

Display

Incremental

Value

Display

Tool

Offset

Value

Writing

Tool

Offset

Value

Display

Current

Tool

Offset

Number

Parameter

Display

;

Writing

Parameters

4.3.1

4.3.2

4.3.3

4.3.4

4.3.5

4.3.6

4.3.7

4.3.8

4.3.9

4.3.

Operation

Time

Display

4.3.

Parameter

Writing

for

Mirror-Image

Axis

4.3.12

Alarm

and

Status

Code

Display

4.3.

Display

Input/Output

Signals

4.3.

Address

•

100

103

104

4.3.

Check

(Vertical

Parity

Check)

4.3.

Current

Position

Display

Unit+

•

104

4.4

STORING

TOOL

OFFSET

VALUES

FROM

TAPE

•

105

III

PART

PROGRAM

STORAGE

Storing

Part

Program

from

Tape*"

•

Part

Program

Modification

from

Tape*"

Storing

Part

Program

from

MDI*"

Address.

Display

Tape

Memory

(Parameter

No.

99)

105

4.5

4.5.1

5.2

5.3

5.4

105

106

107

108

EDIT

4.6

108

4.6.1

Display

Stored

Part

Program*"

6.2

6.3

108

Editing

Stored

Part

Program*"

Outline

Edit

Operation*"

109

111

PUNCHOUT

OPERATION

112

Tape

Puncher*-

•

4.7.2'-

Punchout

Tape*"

7.3

112

113

Punchout

Tool

Offset

Value*-

•

Sequence

Tape

Data

Storing

and

Punching

Operation*"

114

7.4

114

4.8

COLLATING

STORED

PROGRAM

AND

OFFSET

VALUE

•

4.8.1

Collating

Stored

Program

4.8.2

Collating

Stored

Offset

Value*-

4.9

OUTLINE

OPERATION

THE

EDT

MODE+

114

115

4.10

LEADSCREW

ERROR

COMPENSATION

116

4.11

STROKE

CHECK*"

118

TAPE

READER

COMPARTMENT

120

TAPE

READER

COMPARTMENT

120

TAPE

FEED

and

SYSTEM

NO.

Switches

Tape

Reader

Tape

Tumble

Box

5.1.1

5.1.2

5.1.3

120

121

TAPE

REELS

121

Tape

Reels*"

6-Inch

Tape

Reels

8-Inch

Tape

Reels

5.2.1

5.2.2

5.2.3

121

122

126

CONTROL

STATION

FOR

MACHINE

SWITCHING

UNITS

THE

CONTROL

STATION

MODE

SELECT

Switch

CYCLE

START

Pushbutton

and

Lamp

FEED

HOLD

Pushbutton

and

Lamp

EMERGENCY

STOP

Pushbutton

HANDLE

Dial

(Manual

Pulse

Generator)*"

HANDLE

AXIS

Select

Switch+

MANUAL

PULSE

MULTIPLY

Select

Switch*"'

•

JOG

Pushbuttons

JOG

FEEDRATE

Switch

RAPID

TRAVERSE

RATE

OVERRIDE

Switch

FEEDRATE

OVERRIDE

Switch

126

6.1.2

6.1.3

6.1.4

6.1.5

6.1.6

6.1.7

1.9,

126

127

128

130

OVERRIDE

CANCEL

Switch*

ZERO

RETURN

Switch*

(Manual

Zero

Return)

ZERO

POSITION

Lamps*

(For

and

4th

Axes).

SINGLE

Block

Switch

DISPLAY

LOCK/MACHINE

LOCK

Switch

DRY

RUN

Switch

OPTIONAL

BLOCK

SKIP

Switch

OPTIONAL

STOP

Switch

MANUAL

ABSOLUTE

Switch

-FUNCTION

LOCK

Switch

(Miscellaneous

Function

Lock)

Z-AXIS

FEED

NEGLECT

Switch

FEED

CODE

LOCK

Switch

(F-code

Lock)

BLOCK

RETURN

Switch

and

BLOCK

RETURN

END

Lamp*

MIRROR

IMAGE

AXIS

Selector

Switch*

ERROR

DETECT

ON/OFF

Switch*

TOOL

OFFSET

AUTO-STORE

Pushbutton

and

Lampt

EDIT

LOCK

Switch*

START

LOCK

Input*

(or

Switch)

AXIS

INTERLOCK

Input

TRAVERSE

RATE

CLAMP

Input*

6.1.14

6.1.20

1.21

130

131

132

1.22

1.24

132

1.25

1.26

1.27

1.29

1.30

6.1.31

133

134

6.2

OPERATION

FOR

MACHINING

135

Manual

Return

Reference

Zero

Block

Return*

Automatic

Tool-offset

Storing*

•

6.2.1

6.2.2

6.2.3

135

137

OPERATION

PROCEDURE

140

INSPECTION

BEFORE

TURNING

POWER

140

TURNING

POWER

•

7.2

140

MANUAL

OPERATION

7.3

140

PREPARATION

FOR

LEADSCREW

ERROR

COMPENSATION

AND

STROKE

CHECK*

7.4

PREPARATION

FOR

AUTOMATIC

OPERATION

7.5

141

OPERATION

TAPE

AND

MEMORY

MODE

142

MANUAL

OPERATION

INTERRUPTING

AUTOMATIC

OPERATION

•

142

AUTOMATIC

OPERATION

MDI

MODE

7.8

143

MDI

OPERATION

INTERRUPTING

AUTOMATIC

OPERATION

•

7.9

143

PREPARATION

FOR

TURNING

OFF

POWER

143

7.11

TURNING

OFF

POWER

143

MAINTENANCE

145

8.1

ROUTINE

INSPECTION

SCHEDULE

8.1.1

Tape

Reader

......

.....

8.1.2

Control

Panel

8.1.3

Servomotor

and

Motor

for

Spindle

8.1.4

Battery

•

145

146

147

REPLACEMENT

BATTERY

148

8.3

POWER

FUSES

8.3.1

Fuses

Composite

Control

Power

Supply

Unit

8.3.2

Fuses

Servo

Unit

149

150

THERMAL

OVERLOAD

RELAY

SERVO

UNIT

8.4

150

OTHERS

151

8.5.1

5.2

Molded-case

Circuit

Breakers

(MCB)

Power

Receptacles

for

Maintenance

Tools

151

TROUBLE

CAUSES

AND

REMEDIES

151

8.6.

On-line

Diagnostics

8.6.2

Alarm

Codes

and

Remedies

8.6.3

Input/Output

Signals

•

8.6.4

Before

Maintenance

Call

151

152

160

APPENDIX-1

INTERFACE

FOR

M-,

S-,

T-,

AND

B-CODE

161

APPENDIX-2

SPINDLE

CONTROL

CANNED

CYCLES

169

LIST

PARAMETERS

APPENOIX-3

173

185

APPENDIX-4

TROUBLE

CAUSES

AND

REMEDIES

INTRODUCTION

provides

faster

and

higher

accuracy

machining.

The

totally-enclosed,

dustproof

enclosure

pro¬

tects

all

components

from

the

attack

rugged

industrial

environment.

This

contributes

longer-lasting

control

reliability.

YASNAC

3000G

low

cost,

high

performance

CNC

specifically

designed

for

machining

centers

direct

three-

four-motion

machine

tool.

incorporates

the

latest

microelectronics

tech¬

nology

every

design

feature,

which

remarkably

upgrades

the

basic

functions

and

offers

wide

variety

optional

functions.

On-line

diagnostics

YASNAC

3000G

identifies

the

failed

spot

and

minimizes

down

time.

The

improved

transistorized

PWM

servos

com¬

bined

with

the

optimum

pulse

distribution

control

PROGRAMMING

2.1

TAPE

FORMAT

2.1.1

TAPE

FORMAT

variable

block

format

conforming

JISÿ

6313

used

for

YASNAC

3000G.

Table

shows

the

tape

format.

Numerals

following

the

address

characters

Table

indicate

the

programmable

number

digits.

EXAMPLE

Down

third

decimal

places

inches

Four

digits

integer

Sign

Address

character:

Note:

decimal

point

must

omitted

in.

actual

programming.

the

manual,

EOB

code

program

example

represented

asterisk

(*).

actual

pro¬

gramming,

(EIA

code)

LF/NL

(ISO

code)

should

used

instead

the

asterisk

(*).

The

leading

zeros

can

suppressed

for

all

ad¬

dress

codes.

Plus

signs

need

not

program¬

med,

but

ail

minus

signs

must

programmed.

Japanese

Industrial

Standard

Table

2.1.1

Tape

Format

Inchÿ

Metric

Least

input

0.001

inch

increment

0.0001

inch

Items

0.01

001

Sequence

Number

•

,N4

Preparatory

Function

Z Z

Move

Command

B.+

6+43

(4th

axis)t

G02.

G03

direction

(Radius

G12

tojS15)

Arc

Radius

Designation

direction

Radius

Designation!

•

Lead

K42

K43

K33

K34

Helical

Cutting*"

No.

turns

mm/min

inch/min

F31

F32

Feedrate

mm/revt

inch/revf'

F22

F23

F14

Tool

Offset

No.

•

T4+

Tool

Function

S4+

Spindle-Speed

Function

Miscellaneous

Function

B-

Function'!

P43

Dwell

P43

Cutting

Feed

Start

Point

Q42

Q43 Q33

Q34

Deep

Hole

Drilling

Depth

Canned

Cycles*

Dwell

P43

No.

Cycles

L7 L7

Sequence

Number

Subprogram

No.

Cycles

L7 L7

Start

Sequence

No.

G25

Program

Copy+

End

Sequence

No.

Cycles

End

of.

Block

ote

Functions

with

are

optional.

Only

the

numbers

digits

are

shown

the

above

table.

Some

them

cannot

ex¬

ceed the

maximum

programmable

value.

Refer

the

description

each

item.

Least

input

increment

,(0.

mm)

parameter-switched.

Feedrate

designated

either

(inch)

per

minute

(inch)

per

revolution,

which

can

switched

code.

(G94,

G95)

axis;

axis.

Inch

input

available

for

the

control

equipped

with

optional

Inch/Metric

selection.

Inch/Metric

are

parameter-switched.

Instead

Deep

Hole

Drilling

Depth

addresses

(1st

depth),

(Decrement)

and

(Final

depth)

may

used

for

designating

deep

hole

drilling

cycles.

2.1.2

ADDRESS

AND

FUNCTION

CHARACTERS

Address

characters

and

the

meanings

are

shown

Table

Function

characters

and

the

meanings

are

shown

Table

1.2.2.

Table

1.2.1

Address

Characters

Basic

Optional

Address

Characters

Meanings

Section

Additional

rotary

axis

parallel

X-axis

Additional

rotary

axis

parallel

Y-axis

Additional

rotary

axis

parallel

Z-axis

Tool

radius

offset

number

Unused

Cutting'

feedrate

Preparatory

function

Tool

position

offset

number

X-coordinate

arc

center

Radius

for

circle

cutting/helical

cutting

Y-coordinate

arc

center

-coordinate

arc

center

Helix

lead

for

helical

cutting

Numbers

canned

cycles,

subprogram

(M98),

subprogram

copies,

helical

cutting

cycles

Miscellaneous

functions

Sequence

number

Same

(EIA

only)

Dwell

time,

Sequence

No.

subprogram

(M98,

99),

Sequence

No.

for

start

program

copy

(G25)

Sequence

No.

for

G73,

G83

depth

cut,

shift

G76,

G87,

End

program

copy

(G25)

Radius

designation

circular

arc

for

G02

and

G03

R-point

for

canned

cycles

Spindle

function

Tool

function

Additional

linear

axis

parallel

X-axis

Additional

linear

axis

parallel

Y-axis

Additional

linear

axis

parallel

Z-axis

X-coordinate

-coordinate

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