YASKAWA PG-F3 User manual

エンコーダインタフェース

（

EnDat, HIPERFACE

用）

安川インバータ1000シリーズオプション

取扱説明書

形式 PG-F3

Motor Encoder Feedback

(EnDat, HIPERFACE) Interface

YASKAWA AC Drive 1000-Series Option

Installation Manual

Type: PG-F3

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

製品を安全にお使い頂くために，本書を必ずお読みください。

また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる

ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C730600 51F

2YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual

transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,

without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the

information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality

products, the information contained in this manual is subject to change without notice. Every precaution has

been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained in this

publication.

YASK AWA E L E C T R I C TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual 3

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .11

6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems

and equipment. The selection and application of Yaskawa products remain the responsibility

of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its

products are incorporated into the final system design. Under no circumstances should any

Yaskawa product be incorporated into any product or design as the exclusive or sole safety

control. Without exception, all controls should be designed to detect faults dynamically and

fail safely under all circumstances. All systems or equipment designed to incorporate a

product manufactured by Yaskawa must be supplied to the end user with appropriate

warnings and instructions as to the safe use and operation of that part. Any warnings

provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express

warranty only as to the quality of its products in conforming to standards and specifications

published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,

or claims arising from misapplication of its products.

◆Applicable Documentation

The following manuals are available for the option:

Option

Yaskawa AC Drive 1000-Series Option

Motor Encoder Feedback

(EnDat/HIPERFACE) Interface

PG-F3 Installation Manual (This book)

Manual No: TOBPC73060051

Read this manual first.

The installation manual is packaged

with the option and contains

information required to install the

option and set up related drive

parameters.

Yaskawa Drive

Yaskawa AC Drive

1000-Series

Quick Start Guide

The drive manuals cover basic installation, wiring, operation

procedures, functions, troubleshooting, and maintenance

information.

The manuals also include important information about

parameter settings and drive tuning.

Access these sites to obtain Yaskawa instruction manuals:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

For questions, contact your local Yaskawa sales office or the

nearest Yaskawa representative.

Yaskawa AC Drive

1000-Series

Technical Manual

1 Preface and Safety

YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual 5

◆Terms and Abbreviations

◆Registered Trademarks

• EnDat is a trademark of DR. JOHANNES HEIDENHAIN GmbH.

• HIPERFACE is a trademark of SICK STEGMANN GmbH & Co., KG.

Trademarks are the property of their respective owners.

Note: Indicates supplemental information that is not related to safety messages

Drive: Yaskawa AC Drive 1000-Series

Option: Yaskawa AC Drive 1000-Series Option Motor Encoder Feedback (EnDat/HIPERFACE) Interface:

Type PG-F3

PG: Pulse Generator or Encoder mounted on the motor

V/f: V/f Control

V/f w/PG: V/f Control with PG

CLV: Closed Loop Vector Control

AOLV/PM: Advanced Open Loop Vector Control for PM

CLV/PM: Closed Loop Vector Control for PM

1 Preface and Safety

6YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install

the option according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these

messages could cause fatal injury or damage products and related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious

injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or

moderate injury.

NOTICE

Indicates an equipment damage message.

1 Preface and Safety

YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual 7

■General Safety

General Precautions

• The diagrams in this book may include options and drives without covers or safety shields to

illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option

according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and

may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the

manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa

sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting

from failure to heed the warnings in this manual.

NOTICE

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This

product must not be modified.

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

8YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual

2 Product Overview

◆About This Product

The PG-F3 Option allows the user to connect certain rotary encoders to applicable Yaskawa

drives. Suitable rotary encoders include either EnDat 2.1/01, EnDat 2.2/01, or EnDat 2.2/22

by HEIDENHAIN, or HIPERFACE by SICK STEGMANN.

The PG-F3 Option facilitates motor speed feedback to the drive and takes advantage of

Closed Loop Vector control for PM Motors. The option increases control accuracy and

performance.

An encoder signal allows the drive to compensate for subtle variations in the load, while

providing the drive with the necessary data to control the output frequency and maintain an

accurate constant speed.

The PG-F3 Option reads a maximum input frequency from the encoder of 20 kHz when

using EnDat 2.1/01, EnDat 2.2/01, or HIPERFACE. Be sure to select an encoder with an

output of maximum of 20 kHz when operating at maximum speed.

The maximum input frequency is not a concern when using EnDat 2.2/22 because

compatible encoder models utilize serial communication.

Set the drive motor control mode to operate in the Closed Loop Vector Control for PM

Motors when using the PG-F3 Option. Refer to the drive Technical Manual for details.

◆Applicable Models

The option can be used with the drive models in Table 1 .

Table 1 Applicable Models

Drive Series

<1> Only available in software version S1018 and later. The software version (PRG) is indicated on the nameplate

affixed to the side of the drive.

<2> EnDat 2.2/22 and HIPERFACE are available in drive software PRG:7016 and later.

Drive Model Number

A1000 All models <1>

L1000A All models <2>

YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual 9

3 Receiving

Please perform the following tasks upon receiving the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears

damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option

nameplate (Refer to Figure 1 on page 10 for more information).

• Contact your supplier if you have received the wrong model or the option does not

function properly.

◆Option Package Contents

◆Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the

option.

• A flat-blade screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the

option terminal block.

• A pair of diagonal cutting pliers.

• A small file or medium-grit sandpaper.

Note: Tools required to prepare option cables for wiring are not listed in this manual.

Description: Option Ground Wire Screws (M3) Installation Manual

–

Quantity: 1131

MANUAL

10 YASKAWA ELECTRIC TOBP C730600 51F 1000-Series Option PG-F3 Installation Manual

4 Option Components

◆PG-F3 Option

Figure 1

Figure 1 PG-F3 Option Components

◆Terminal Blocks TB1 and TB2

Refer to Table 8 and Table 9 on page 29 for details on TB1 and TB2 terminal functions and

signal levels.

A – Terminal block TB1 E – Installation hole

B – Terminal block TB2 F – Model number

C – Jumper for PG encoder power

supply voltage (CN3) <1>

G – Ground terminal and installation

hole <2>

<1> Refer to Table 5 on page 24 for details.

<2> The ground wires provided in the option shipping package must be connected during installation.

D – Connector (CN5)

Underside

PG-F3

CN3

IP b–b+B+ B–DTDTIG

TB1

TB2

IP IG CK CK A+ A– a+ a– FE

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