YASKAWA DI-101 User manual

MANUAL NO. TOEP YEAOPT 07

120 Vac Digital input

YASKAWA AC Drive A1000 Option

Installation Manual

Type: DI-101

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end

user receives this manual.

MA MB MC

M1 M2 M5

M3 M4 M6

E(G)

HC H1 H2 DM+ DM- IG R+ R- S+ S-

SC SP

V+ AC V- A1 A2 A3 FM AM AC MP RP AC

S1 S2 S3 S4 S5 S6 S7 S8 SN

2YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,

without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the

information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality

products, the information contained in this manual is subject to change without notice. Every precaution has

been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained in this

publication.

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 3

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 10

6 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems

and equipment. The selection and application of Yaskawa products remain the responsibility

of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its

products are incorporated into the final system design. Under no circumstances should any

Yaskawa product be incorporated into any product or design as the exclusive or sole safety

control. Without exception, all controls should be designed to detect faults dynamically and

fail safely under all circumstances. All systems or equipment designed to incorporate a

product manufactured by Yaskawa must be supplied to the end user with appropriate

warnings and instructions as to the safe use and operation of that part. Any warnings

provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express

warranty only as to the quality of its products in conforming to standards and specifications

published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,

or claims arising from misapplication of its products.

◆Applicable Documentation

The following manuals are available for the option and drive:

Option

Yaskawa AC Drive -A1000 Option 

DI-101 120 Vac Interface 

Installation Manual

Manual No: TOEP YEAOPT 07

Read this manual first.

The installation manual is packaged with the

DI-101 120 Vac Interface Option and contains

installation procedures and precautions.

Yaskawa Drive

Yaskawa AC Drive 

A1000-Series 

Quick Start Guide

The drive manuals cover basic installation,

wiring, operation procedures, functions,

troubleshooting, and maintenance information.

The manuals also include important

information about parameter settings and drive

tuning. Access these sites to obtain Yaskawa

instruction manuals:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

For questions, contact your local Yaskawa sales

office or the nearest Yaskawa representative.

Yaskawa AC Drive 

A1000-Series 

Technical Manual

1 Preface and Safety

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 5

◆Terms

◆Registered Trademarks

Trademarks are the property of their respective owners.

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install

the option according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these

messages could cause fatal injury or damage products and related equipment and systems.

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa AC Drive A1000-Series

Option: Yaskawa AC Drive A1000-Series Option Digital Input DI-101

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious

injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or

serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or

moderate injury.

NOTICE

Indicates an equipment damage message.

1 Preface and Safety

6YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

■General Safety

General Precautions

• The diagrams in this book may include options and drives without covers or safety shields to

illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option

according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and

may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the

manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa

sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting

from failure to heed the warnings in this manual.

NOTICE

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This

product must not be modified.

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive or option.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 7

2 Product Overview

◆About this Product

The DI-101 option has eight optically isolated input terminals that can be used to connect

external 120 Vac control circuitry to the A1000 drive. The DI-101 option mounts directly to

the A1000 control board terminals (S1 to S8 and SN). This option makes it possible to

control the A1000 digital inputs with 120 Vac.

This manual explains the handling, installation and specifications of this product.

◆Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series Drive Model Number

A1000 All models (excluding A1000 HHP models)

8 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

3 Receiving

Please perform the following tasks upon receiving the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears

damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option

packaging. (Refer to Figure 1 on page 9for more information)

• Contact your supplier if you have received the wrong model or the option does not

function properly.

◆DI-101 Option Package Contents

◆Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the

option.

• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the

option terminal block.

Note: Tools required to prepare option cables for wiring are not listed in this manual.

Description: PCB 120 V Interface Card

UTC000450,RB Installation Manual

–

Quantity: 11

S1 S2 S3 S4 S5 S6 S7 S8 SN

MANUAL

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 9

4 Option Components

◆DI-101 Option

Figure 1

Figure 1 DI-101 Option

◆Option Terminal Block TB1

An 10-position terminal block is provided for the connection of 120 Vac and common signal

control wires.

Table 2 Option Terminal Functions

A – DI-101 120 V Interface Card

B – Option terminals (to drive)

C – Option terminal block (to control wiring)

Terminal Functions

DI-101 Option Terminal Block Terminal Signal Function Description Signal

Level

S1 Forward Run / Stop <1>

<1> Terminal functions S1 to S8 may change based on drive programming.

Forward Run when closed,

stop when open (H1-01)

120 Vac

±10 %

S2 Reverse Run / Stop <1> Reverse Run when closed,

stop when open (H1-02)

S3 Multi-function Input <1>

Multi-function contact inputs

(H1-03 to H1-08)

S4 Multi-function Input <1>

S5 Multi-function Input <1>

S6 Multi-function Input <1>

S7 Multi-function Input <1>

S8 Multi-function Input <1>

X2 Common Control Input Common

X2 Common (spare) Control Input Common

10 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

5 Installation Procedure

◆Section Safety

DANGER

Electric Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive and wait at least the amount of time specified on the

drive front cover safety label. After all indicators are off, measure the DC bus voltage to

confirm safe level, and check for unsafe voltages. The internal capacitor remains charged

after the power supply is turned off.

WARNING

Electrical Shock Hazard

Do not remove the front covers of the drive while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety

shields to show details. Be sure to reinstall covers or shields before operating any devices.

Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of this product.

Do not touch circuit boards while the power to the drive is on.

Failure to comply could result in death or serious injury.

This manual suits for next models

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