YASKAWA MP920 User manual

YA S K AWA

MANUAL NO. SIEZ-C887-2.6B

YASKAWA

USER'S MANUAL

Machine Controller MP920

Communications Module

or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,

or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed

with respect to the use of the information contained herein. Moreover, because Yaskawa is con-

stantly striving to improve its high-quality products, the information contained in this manual is

subject to change without notice. Every precaution has been taken in the preparation of this

manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is

any liability assumed for damages resulting from the use of the information contained in this

publication.

iii

Using this Manual

Please read this manual to ensure correct usage of the MP900-Series system. Keep this man-

ual in a safe place for future reference.

Overview

This manual describes the Communications Modules designed for MP900-Series Machine

Controllers.

The following Communications Modules can be used with MP900-Series Machine Control-

lers.

• 215IF (for realtime core networks)

• 217IF (for serial, RS-422/485 networks)

• 218IF (for Ethernet networks)

This manual describes the following items required to use these Communications Modules.

• Communications Module setup

• Communications protocols

• Communications messages

• Communications programming examples

Read this manual carefully when building a communications system or network around

MP900-Series Machine Controllers. Also, keep this manual in a safe place so that it can be

referred to whenever necessary.

Intended Audience

This manual is intended for the following users.

• Those responsible for estimating the MP920 system

• Those responsible for deciding whether to apply the MP920 system

• Those responsible for designing the MP920 system so that it can be mounted in the con-

trol and operating panels

• Those responsible for making, inspecting, testing, adjusting, and maintaining the control

and operating panels in which the MP920 is mounted

Basic Terms

Unless otherwise specified, the following definitions are used:

• MP920 = MP920 Machine Controller, which consists of a Power Supply Module, CPU

Module, I/O Modules, and other Modules

• PC: Programmable Logic Controller

• PP: Programming Panel

• MPE720: The Programming Device Software or a Programming Device (i.e., a personal

computer) running the Programming Device Software

• PLC = Programmable Logic Controller

• “” in “MOV [axis1]...” represents numeric data for axis 1.

Visual Aids

The following aids are used to indicate types of information for easier reference.

Indication of Reverse Signals

In this manual, the names of reverse signals (ones that are valid when low) are written with a

forward slash (/) before the signal name, as shown in the following example:

Indicates important information that should be memorized.

Indicates supplemental information.

Indicates application examples.

Describes technical terms that are difficult to understand, or in the text

without an explanation being given.

• S-ON = /S-ON

• P-CON = /P-CON

IMPORTANT

INFO

EXAMPLE

TERMS

Related Manuals

Refer to the following related manuals as required.

Thoroughly check the specifications, restrictions, and other conditions of the product before

attempting to use it.

Manual Name Manual Number Contents

Machine Controller MP900/MP2000

Series Ladder Logic Programming

User’s Manual

SIEZ-C887-1.2 Describes the instructions used in MP900/

MP2000 Series ladder logic programming.

Machine Controller MP900/MP2000

Series Motion Programming

User’s Manual

SIEZ-C887-1.3 Describes the motion programming language

used for MP900/MP2000 Series Machine

Controllers.

Machine Controller MP900/MP2000

Series User’s Manual

MPE720 Software for Programming

Device

SIEPC88070005 Describes how to install and operate the

MP900/MP2000 Series programming sys-

tem MPE720.

Machine Controller MP920 Motion

Module User’s Manual

SIEZ-C887-2.5 Describes the functions, specifications, and

usage of the MP920 Motion Modules (SVB-

01 and PO-01).

Machine Controller MP920 User’s

Manual: Design and Maintenance

SIEZ-C887-2.1 Describes the design and maintenance for

the MP920 Machine Controller.

FDS System Installation Manual SIE-C873-16.4 Describes transmission line wiring methods.

Safety Information

The following conventions are used to indicate precautions in this manual. Failure to heed

provided in this manual can result in serious or possibly even fatal injury or damage to he

products or to related equipment and systems.

The warning symbols for ISO and JIS standards are different, as shown below.

The ISO symbol is used in this manual.

Both of these symbols appear on warning labels on Yaskawa products. Please abide by these

warning labels regardless of which symbol is used.

Indicates precautions that, if not heeded, could possibly result in loss of

life, serious injury.

Indicates precautions that, if not heeded, could result in relatively serious

or minor injury, damage to the product, or faulty operation.

ISO JIS

WARNING

CAUTIONCAUTIONCAUTION

vii

Safety Precautions

This section describes precautions that apply to ladder programming. Before programming,

always read this manual and all other documents provided to ensure correct programming.

Before using the equipment, familiarize yourself with equipment details, safety information,

and all other precautions.

Handling

Installation

• Do not subject the product to halogen gases, such as fluorine, chlovine, bromine, and

iodine, at any time even during transportation or installation.

Failure to observe this caution may cause damage or failure of the product.

• Firmly tighten the Module mounting screws and terminal block mounting screws to pre-

vent them from loosening during operation.

Loose screws may result in a malfunction of the MP920.

• Always turn OFF the power supply to the Module before installing it.

• Insert the connectors of the cables that are to be connected to the MP920 Modules and

secure them well.

Incorrect insertion of the connectors may result in a malfunction of the MP920.

CAUTION

Module mounting screw

(Use an M4 Phillips screw driver.)

viii

Wiring

• Always connect a power supply that meets the given specifications.

Connecting an inappropriate power supply may cause fires.

• Wiring must be performed by qualified personnel.

Incorrect wiring may cause fires, product failure, or electrical shocks.

• Do not accidentally leave foreign matter such as wire chips on the Mounting Base or in

the Module when wiring.

This may cause fires, failures, and malfunctions.

CAUTION

• Always ground the FG terminal to a ground resistance 100Ωor less.

Failure to ground the MP920 may result in electrical shocks or malfunctioning.

Select, separate, and lay external cables correctly.

• Consider the following items when selecting the I/O signal lines (external cables) to

connect the MP920 Module to external devices.

• Mechanical strength

• Noise interference

• Wiring distance

• Signal voltage, etc.

• Separate the I/O signal lines from the power lines both inside and outside the control

panel to reduce the influence of noise from the power lines.

If the I/O signal lines and power lines are not separated properly, malfunctioning may result.

MANDATORY

Steel separator

Example of Separated External Cables

Power

circuit

cables

General

control cir-

cuit cables

Digital I/O

signal

cables

Application

Maintenance

• Do not touch any Module terminals when the system power is ON.

There is a risk of electrical shock.

WARNING

• Do not attempt to modify the MP920 programs, force outputs, switch between RUN and

STOP, or perform other similar operations while the MP920 is operating without know-

ing the direct and indirect consequences of the operation.

Incorrect programming or operation may damage the equipment or cause an accident.

CAUTION

• Make sure that the polarity of the Module’s built-in battery is correct. The battery must

be installed correctly and must not be charged, disassembled, heated, thrown into fire,

or short-circuited.

Improper handling may cause the battery to explode or ignite.

WARNING

• Do not attempt to disassemble or modify the MP920 Modules in any way.

Doing so can cause fires, product failure, or malfunctions.

• The customer must not replace any built-in fuses.

If the customer replaces a built-in fuse, the MP920 Module may malfunction or break down.

The built-in fuse must always be replaced by Yaskawa service staff.

PROHIBITED

General

Always note the following to ensure safe use.

• MP920 was not designed or manufactured for use in devices or systems directly related

to human life. Users who intend to use the product described in this manual for special

purposes such as devices or systems relating to transportation, medical, space avia-

tion, atomic power control, or underwater use must contact Yaskawa Electric Corpora-

tion beforehand.

• MP920 has been manufactured under strict quality control guidelines. However, if this

product is to be installed in any location in which a failure of MP920 involves a life and

death situation or in a facility where failure may cause a serious accident, safety

devices MUST be installed to minimize the likelihood of any accident.

• Drawings in this manual show typical product examples that may differ somewhat from

the product delivered.

• This manual may change without prior notice due to product improvements and specifi-

cation changes or for easier use. We will update the manual number of the manual and

issue revisions when changes are made. The revision number of the revised manual

appears on the back of the manual.

• Contact your nearest Yaskawa sales representative or the dealer from whom you pur-

chased the product and quote the manual number on the front page of the manual if

you need to replace a manual that was lost or destroyed.

• Contact your nearest Yaskawa sales representative or the dealer from whom you pur-

chased the product to order new nameplates whenever a nameplate becomes worn or

damaged.

• Products modified by the customer are not covered by the Yaskawa warranty, nor does

Yaskawa assume any liability for injury or damage that may result from such modifica-

tions.

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