YASKAWA MP3100 Series User manual

MANUAL NO. TOMP C880725 25A

製品を安全にお使いいただくために，本書を必ずお読みください。

また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる

ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

MP3100

Machine Controller MP3000 Series

Instructions

MP3100

Contrôleur de Machine Série MP3000

Instructions

MP3100

マシンコントローラMP3000シリーズ

取扱説明書

Model: JAPMC-MC3100--E

Modèle: JAPMC-MC3100--E

形式：JAPMC-MC3100--E

Pour utiliser correctement le produit, lisez attentivement ce manuel.

Conservez-le comme références et pour les cas d’inspections et de

maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

in a retrieval system, or transmitted, in any form, or by any means,

mechanical, electronic, photocopying, recording, or otherwise, without the

prior written permission of Yaskawa. No patent liability is assumed with

respect to the use of the information contained herein. Moreover, because

Yaskawa is constantly striving to improve its high-quality products, the

information contained in this manual is subject to change without notice.

Every precaution has been taken in the preparation of this manual. Never-

theless, Yaskawa assumes no responsibility for errors or omissions. Nei-

ther is any liability assumed for damages resulting from the use of the

information contained in this publication.

E-1

Safety Precautions

Safety Information

To prevent personal injury and equipment damage in advance, the following sig-

nal words are used to indicate safety precautions in this document. The signal

words are used to classify the hazards and the degree of damage or injury that

may occur if a product is used incorrectly. Information marked as shown below is

important for safety. Always read this information and heed the precautions that

are provided.

DANGER

• Indicates precautions that, if not heeded, are likely to result in loss of

life, serious injury, or fire.

WARNING

• Indicates precautions that, if not heeded, could result in loss of life,

serious injury, or fire.

CAUTION

• Indicates precautions that, if not heeded, could result in relatively seri-

ous or minor injury, or in fire.

NOTICE

• Indicates precautions that, if not heeded, could result in property dam-

age.

E-2

Safety Precautions That Must Always Be Observed



General Precautions

DANGER

• Read and understand this manual to ensure the safe usage of the

product.

• Keep this manual in a safe, convenient place so that it can be referred

to whenever necessary. Make sure that it is delivered to the final user

of the product.

• Do not remove cables or connectors while power is being supplied.

There is a risk of electric shock, operational failure of the product, or

burning.

WARNING

• Always use a power supply of the specified voltage.

There is a risk of burning, electric shock, or fire.

• Do not attempt to disassemble, repair, or modify the product.

There is a risk of fire or malfunction.

The warranty is void for the product if you disassemble, repair, or modify

it.

• The installation must be suitable and it must be performed only by an

experienced technician.

There is a risk of electric shock or injury.

• Before connecting the machine and starting operation, make sure that

an emergency stop procedure has been provided and is working cor-

rectly.

There is a risk of injury.

• Do not touch anything inside the product.

There is a risk of electric shock.

CAUTION

• Do not damage, pull on, apply excessive force to, place heavy objects

on, or pinch the cables.

There is a risk of failure, damage, or electric shock.

• Never use the product in locations subject to water, corrosive atmo-

spheres, or flammable gas, or near flammable objects.

There is a risk of electric shock or fire.

E-3



Storage Precautions

NOTICE

• Do not attempt to use a product that is damaged or that has missing

parts.

• Install external emergency stop circuits that shut OFF the power sup-

ply and stop operation immediately when an error occurs.

• Do not touch the product with wet hands.

There is a risk of product failure.

• Close all applications before you turn OFF the power supply to the

computer.

There is a risk of file corruption.

CAUTION

• Do not place an excessive load on the product during storage. (Follow

all instructions on the packages.)

There is a risk of injury or damage.

NOTICE

• Do not install or store the product in any of the following locations.

•Locations that are subject to direct sunlight

•Locations that are subject to ambient temperatures that exceed prod-

uct specifications

•Locations that are subject to relative humidities that exceed product

specifications

•Locations that are subject to condensation as the result of extreme

changes in temperature

•Locations that are subject to corrosive or flammable gases

•Locations that are near flammable materials

•Locations that are subject to dust, salts, or iron powder

•Locations that are subject to water, oil, or chemicals

•Locations that are subject to vibration or shock that exceeds product

specifications

•Locations near devices that generate strong magnetic fields

•Locations that are subject to radiation

If you store or install the product in any of the above locations, the

product may fail or be damaged.

E-4



Transportation Precautions

CAUTION

• Hold onto the main body of the product when transporting it.

Holding the cables or connectors may damage them or result in injury.

• When you handle the product, be careful of sharp parts, such as the

corners.

Doing so may result in injury.

• Do not place an excessive load on the product during transportation.

(Follow all instructions on the packages.)

There is a risk of injury or damage.

NOTICE

• Do not drop the product or subject it to strong shock.

There is a risk of failure or damage.

• Do not subject connectors to shock.

There is a risk of faulty connections or damage.

• Never subject the product to an atmosphere containing halogen (fluo-

rine, chlorine, bromine, or iodine) during transportation.

There is a risk of failure or damage.

• If disinfectants or insecticides must be used to treat packing materials

such as wooden frames, pallets, or plywood, the packing materials

must be treated before the product is packaged, and methods other

than fumigation must be used.

Example: Heat treatment, where materials are kiln-dried to a core tem-

perature of 56°C for 30 minutes or more.

If the electronic products, which include stand-alone products and prod-

ucts installed in machines, are packed with fumigated wooden materials,

the electrical components may be greatly damaged by the gases or

fumes resulting from the fumigation process. In particular, disinfectants

containing halogen, which includes chlorine, fluorine, bromine, or iodine

can contribute to the erosion of the capacitors.

E-5



Installation Precautions

CAUTION

• Install the product in the specified orientation.

There is a risk of fire or failure.

• Do not step on or place a heavy object on the product.

There is a risk of failure, damage, or injury.

• Do not allow any foreign matter to enter the product.

There is a risk of failure or fire.

• Do not touch the component surface or solder surface with your

hands.

There is a risk of product failure, computer failure, and injury.

E-6

NOTICE

• Do not install or store the product in any of the following locations.

•Locations that are subject to direct sunlight

•Locations that are subject to ambient temperatures that exceed prod-

uct specifications

•Locations that are subject to relative humidities that exceed product

specifications

•Locations that are subject to condensation as the result of extreme

changes in temperature

•Locations that are subject to corrosive or flammable gases

•Locations that are near flammable materials

•Locations that are subject to dust, salts, or iron powder

•Locations that are subject to water, oil, or chemicals

•Locations that are subject to vibration or shock that exceeds product

specifications

•Locations near devices that generate strong magnetic fields

•Locations that are subject to radiation

If you store or install the product in any of the above locations, the prod-

uct may fail or be damaged.

• Do not drop the product or subject it to strong shock.

There is a risk of failure or damage.

• Never install the product in an atmosphere containing halogen (fluo-

rine, chlorine, bromine, or iodine).

There is a risk of failure or damage.

• Remove all static electricity from your body before you touch the prod-

uct.

There is a risk of equipment damage due to static electricity.

• When you install the product, press it firmly all the way to the back of

the slot. If the product cannot be pressed to the back of the slot, do

not force it. Remove it from the slot and try again.

There is a risk of malfunction or failure in the product or computer.

• Depending on the computer in which you install the product, the prod-

uct may need to be secured with screws or other means after installa-

tion. If doing so is necessary, secure the product reliably. Refer to the

documentation for the computer you are using for the method to

secure the product.

If the product is not secured properly, there is a risk of malfunction or fail-

ure in the product or computer.

E-7



Wiring Precautions

DANGER

• Do not change any wiring while power is being supplied.

There is a risk of electric shock or injury.

WARNING

• Wiring and inspections must be performed only by qualified engineers.

There is a risk of electric shock or product failure.

CAUTION

• Check the wiring to be sure it has been performed correctly.

There is a risk of product failure or malfunction.

• Install molded-case circuit breakers and other safety measures to pro-

vide protection against short circuits in external wiring.

There is a risk of fire or failure.

• In places with poor power supply conditions, ensure that the input

power is supplied within the specified voltage range.

There is a risk of equipment damage.

• Provide sufficient shielding when using the product in the following

locations.

•Locations that are subject to noise, such as from static electricity

•Locations that are subject to strong electromagnetic or magnetic fields

•Locations that are subject to radiation

•Locations that are near power lines

There is a risk of equipment damage.

• Configure the circuits to turn ON the power supply to the product

before the 24-V I/O power supply.

If the power supply to the product is turned ON after the external power

supply, e.g., the 24-V I/O power supply, the outputs from the product

may momentarily turn ON when the power supply to the product turns

ON. This can result in unexpected operation that may cause injury or

device damage.

• Provide emergency stop circuits, interlock circuits, limit circuits, and

any other required safety measures in control circuits outside of the

product.

There is a risk of injury or device damage.

• If you use MECHATROLINK I/O Modules, use the establishment of

MECHATROLINK communications as an interlock output condition.

There is a risk of device damage.

E-8

• Select the I/O signal wires for external wiring to connect the product

to external devices based on the following criteria:

•Mechanical strength

•Noise interference

•Wiring distance

•Signal voltage

• Separate the I/O signal cables for control circuits from the power

cables both inside and outside the control panel to reduce the influ-

ence of noise from the power cables.

If the I/O signal lines and power lines are not separated properly, mal-

function may occur.

NOTICE

• Whenever possible, use the Cables specified by Yaskawa.

If you use any other cables, confirm the rated current and application

environment of your model and use the wiring materials specified by

Yaskawa or equivalent materials.

CAUTION

Example of Separated Cables

Power

cables

I/O signal

cablesin

control circuits

Steel separator

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