YASKAWA SigmaLogic7 Compact User manual

SigmaLogic7 Compact

Hardware Manual

100V/200V Safety Standards and Performance Level

Certification marks for the standards for which the product has been certified by certifi-

cation bodies are shown on nameplate. Products that do not have the marks are not cer-

tified for the standards.

North American Safety Standards (UL)

European Directives

Safety Standards

Product Model UL Standards (UL File No.)

SERVOPACKs •SGD7S UL 61800-5-1 (E147823),

CSA C22.2 No.274

Product Model European Directive Harmonized Standards

SERVO-

PACKs •SGD7S

Machinery Directive

2006/42/EC EN ISO13849-1: 2015

EMC Directive

2014/30/EU

EN 55011 group 1, class A

EN 61000-6-2

EN 61000-6-4

EN 61800-3

(Category C, Second environ-

ment)

Low Voltage Directive

2014/35/EU

EN 50178

EN 61800-5-1

Product Model European Directive Harmonized Standards

SERVO-

PACKs •SGD7S

Safety of Machinery EN IOSO13849-1:2015

IEC 60204-1

Functional Safety

IEC 61508 series

IEC 62061

IEC61800-5-2

EMC IEC 61326-3-1

Safety Performance Amplifier Alone

Safety Performance with Safety Module

Items Standards Performance Level

Safety Integrity Level IEC 61508 SIL3

IEC 62061 SILCL3

Mission Time IEC 61508 10 years 20 years

Probability of Dangerous

Failure per Hour IEC 61508

IEC 62061 PFH = 4.60 x 10-9 [1/h]

4.60% of SIL3

PFH = 4.62 x 10-9 [1/h]

4.62% of SIL3

Performance Level EN ISO

13849-1 PLe (Category 3)

Mean Time to Dangerous

Failure of Each Channel

EN ISO

13849-1 MTTFd: High

Average Diagnostic

Coverage

EN ISO

13849-1 DCavg: Medium

Stop Category IEC 60204-1 Stop category 0

Safety Function IEC

61800-5-2 STO

Hardware Fault Tolerance IEC 61508 HFT = 1

Subsystem IEC 61508 B

Items Standards Performance Level

Safety Integrity Level IEC 61508 SIL2

IEC 62061 SILCL2

Probability of Dangerous

Failure per Hour

IEC 61508

IEC 62061 PFH = 3.3 x 10-7 [1/h]

3.3% of SIL2

Performance Level EN ISO 13849-1 PL d (Category 2)

Mean Time to Dangerous

Failure of Each Channel EN ISO 13849-1 MTTFd: High

Average Diagnostic

Coverage EN ISO 13849-1 DCavg: Medium

Safety Function IEC 61800-5-2 STO/SS1/SS2/SLS

Mission Time IEC 61508 10 Years

Hardware Fault Tolerance IEC 61508 HFT = 1

Subsystem IEC 61508 B

400V Safety Standards and Performance Level

Certification marks for the standards for which the product has been certified by certifi-

cation bodies are shown on nameplate. Products that do not have the marks are not cer-

tified for the standards.

North American Safety Standards (UL)

European Directives

Safety Standards

Product Model UL Standards (UL File No.)

SERVOPACKs •SGD7S UL 61800-5-1 (E147823),

CSA C22.2 No.274

Product Model European Directive Harmonized Standards

SERVO-

PACKs •SGD7S

Machinery Directive

2006/42/EC EN ISO13849-1: 2015

EMC Directive

2014/30/EU

EN 55011 group 1, class A

EN 61000-6-2

EN 61000-6-4

EN 61800-3

(Category C, Second environ-

ment)

Low Voltage Directive

2014/35/EU

EN 50178

EN 61800-5-1

RoHS Directive 2011/65/EU EN 50581

Product Model European Directive Harmonized Standards

SERVO-

PACKs •SGD7S

Safety of Machinery EN IOSO13849-1:2015

IEC 60204-1

Functional Safety

IEC 61508 series

IEC 62061

IEC61800-5-2

EMC IEC 61326-3-1

Safety Performance Amplifier Alone

Safety Performance with Safety Module

Items Standards Performance Level

Safety Integrity Level IEC 61508 SIL3

IEC 62061 SILCL3

Mission Time IEC 61508 10 years 20 years

Probability of Dangerous

Failure per Hour IEC 61508

IEC 62061 PFH = 4.60 x 10-9 [1/h]

4.60% of SIL3

PFH = 4.62 x 10-9 [1/h]

4.62% of SIL3

Performance Level EN ISO

13849-1 PLe (Category 3)

Mean Time to Dangerous

Failure of Each Channel

EN ISO

13849-1 MTTFd: High

Average Diagnostic

Coverage

EN ISO

13849-1 DCavg: Medium

Stop Category IEC 60204-1 Stop category 0

Safety Function IEC

61800-5-2 STO

Hardware Fault Tolerance IEC 61508 HFT = 1

Subsystem IEC 61508 B

Items Standards Performance Level

Safety Integrity Level IEC 61508 SIL2

IEC 62061 SILCL2

Probability of Dangerous

Failure per Hour

IEC 61508

IEC 62061 PFH = 3.3 x 10-7 [1/h]

3.3% of SIL2

Performance Level EN ISO 13849-1 PL d (Category 2)

Mean Time to Dangerous

Failure of Each Channel EN ISO 13849-1 MTTFd: High

Average Diagnostic

Coverage EN ISO 13849-1 DCavg: Medium

Safety Function IEC 61800-5-2 STO/SS1/SS2/SLS

Mission Time IEC 61508 10 Years

Hardware Fault Tolerance IEC 61508 HFT = 1

Subsystem IEC 61508 B

Table of Contents

1 Introduction

1.1 SigmaLogic7 Compact Features - - - - - - - - - - - - - - - - -3

1.2 SigmaLogic7 Compact Appearance - - - - - - - - - - - - - - -4

1.3 Model Number Designation - - - - - - - - - - - - - - - - - - - -6

1.4 Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6

2 Specifications and Settings

2.1 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7

2.2 DIP Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - -13

2.3 Rotary Switches - - - - - - - - - - - - - - - - - - - - - - - - - - -14

2.4 Switch Factory Settings - - - - - - - - - - - - - - - - - - - - - -14

3 Installation Standards

3.1 Mechanical Installation/Dimensions - - - - - - - - - - - - - -15

3.2 Installing Multiple SERVOPACKS in a Control Panel - -16

4 Inputs and Outputs

4.1 Input Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19

4.2 Output Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - -21

4.3 I/O Signal Connector (CN1) Pin Arrangement - - - - - - -23

4.4 I/O Signal Wiring Examples - - - - - - - - - - - - - - - - - - -25

4.5 I/O Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29

5 LED Outputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

6 Ethernet Connectivity

6.1 Ethernet Connector Details - - - - - - - - - - - - - - - - - - - -33

6.2 Ethernet Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - -34

6.3 Ethernet Connection Examples - - - - - - - - - - - - - - - - -34

Table of Contents

7 Cable Diagrams

7.1 SBK-U-VBA-xx (200 V Only) - - - - - - - - - - - - - - - - - -37

7.2 JZSP-CSI02-x-E (200 V Only) - - - - - - - - - - - - - - - - -38

8 EMC Installation Conditions - - - - - - - - - - - - - - - - - - 39

9 Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43

9.1 Safety Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - -43

9.2 Safety Module Installation - - - - - - - - - - - - - - - - - - - -43

9.3 Supported Safety Functions - - - - - - - - - - - - - - - - - - -43

9.4 Relationship with Function Blocks for Motion - - - - - - -43

9.5 Risk Assessment - - - - - - - - - - - - - - - - - - - - - - - - - - -46

1 Introduction

1.1 SigmaLogic7 Compact Features

The SigmaLogic7 Compact is a Sigma-7 SERVOPACK that features

built-in functionality which can be accessed by a Rockwell PLC using

EtherNet/IP protocol. Product features include:

Easy configuration with Yaskawa's free LogicWorks software

Add On Instructions (AOIs) are provided for use with Rockwell RSLogix

5000 software

Ethernet (100Mbps) auto crossover switching

• EtherNet/IP

• Allow high-speed communications with PLC

Sigma-7 servo amplifier I/O features

• 7 digital inputs

• 3 digital outputs (200 V models)

• 5 digital outputs (400 V models)

1 Introduction

1.2 SigmaLogic7 Compact Appearance

The following figure shows the external appearance of the SigmaLogic7

Compact servo interface.

200V Front View

400V Front View

CN6A/B: Ethernet

CN7: USB

CN1: SERVOPACK I/O

CN8: HWBB

CN2: Encoder

LED Indicators

Switches

(under cover)

Main Circuit

Power Supply

Servo Motor

Power

Control Circuit

Power Supply

Regenerative

Resistor

Connections

Switches

(under cover) LED Indicators

Table of contents

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