YASKAWA JOHB-GA50 User manual

MANUAL NO. TOEP C720600 07B

YASKAWA AC Drive Option

Option Card Mounting Kit

Installation Manual

Model JOHB-GA50

To properly use the product, read this manual thoroughly and retain for easy

reference, inspection, and maintenance. Ensure the end user receives this

manual.

This Page Intentionally Blank

2YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual

YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 3

Table of Contents

1. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . 5

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Necessary Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 10

Option Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Install the Option Card Mounting Kit (Procedure A) . . . . . . . .11

Install the Option Card Mounting Kit (Procedure B) . . . . . . . 20

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1 Receiving

4YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual

1 Receiving

◆Applicable Documentation

Document Description

YASKAWA AC Drive

Option

Option Card Mounting

Kit

Installation Manual

Read this manual before you install this option to the

drive.

This manual gives information about how to install an

option card mounting kit.

YASKAWA AC Drive

Option

Installation Manual

Read this manual before you install this option to the

drive.

The manual provides information about wiring, setting,

functions, and troubleshooting. The manual is packaged

together with the product.

YASKAWA AC Drive

Manuals

For information about drive settings, refer to the manuals

for the drive with which you are using this option.

The manuals provide information about basic installation,

wiring, operation procedures, functions, troubleshooting,

and maintenance.

The manuals also include important information about

parameter settings and tuning the drive.

You can download drive manuals from the Yaskawa

product and technical information website shown on the

back cover of this manual.

◆Glossary

Terminology Used

in this Document Description

Drive YASKAWA AC Drive GA500

Case, Option YASKAWA AC Drive Option

Option Card Mounting Kit

2 General Safety

YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 5

2 General Safety

◆Supplemental Safety Information

DANGER This signal word identifies a hazard that will cause

serious injury or death if you do not prevent it.

WARNING This signal word identifies a hazard that can cause

death or serious injuries if you do not prevent it.

CAUTION Identifies a hazardous situation, which, if not avoided,

can cause minor or moderate injury.

NOTICE This signal word identifies a property damage message

that is not related to personal injury.

◆Section Safety

General Precautions

•Some figures in the instructions include options and drives without covers or

safety shields to more clearly show the inside of the drive. Replace covers and

shields before operation. Use options and drives only as specified by the

instructions.

•The figures in this manual are examples only. All figures do not apply to all

products included in this manual.

•Yaskawa can change the products, specifications, and content of the instructions

without notice to make the product and/or the instructions better.

•If you damage or lose these instructions, contact a Yaskawa representative or the

nearest Yaskawa sales office on the rear cover of the manual, and tell them the

document number on the front cover to order new copies.

DANGER Electrical Shock Hazard. Do not examine, connect, or

disconnect wiring on an energized drive. Before servicing, disconnect all power

to the equipment and wait for the time specified on the warning label at a

minimum. The internal capacitor stays charged after the drive is de-energized.

The charge indicator LED extinguishes when the DC bus voltage decreases

below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to

make sure that the drive is safe. If you do work on the drive when it is

energized, it will cause serious injury or death from electrical shock.

3 Overview

6YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual

CAUTION Burn Hazard. Do not touch a hot drive heatsink. De-

energize the drive, wait for a minimum of 15 minutes, then make sure that the

heatsink is cool before you replace the cooling fans. If you touch a hot drive

heatsink, it can burn you.

WARNING Electrical Shock Hazard. Only let approved personnel

install, wire, maintain, examine, replace parts, and repair the drive. If personnel

are not approved, it can cause serious injury or death.

WARNING Sudden Movement Hazard. Tighten the screws to the

specified tightening torque. Incorrect tightening torques can cause damage to

equipment and cause serious injury or death from falling equipment.

NOTICE Damage to Equipment. When you touch the drive and

circuit boards, make sure that you observe correct electrostatic discharge

(ESD) procedures. If you do not follow procedures, it can cause ESD damage

to the drive circuitry.

3 Overview

Use this option to install a communication option to a drive.

You can use this option when the installation environment of the

drive meets the specifications shown in Installation Environment

on page 7.

3 Overview

YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 7

A - Option card mounting

kit components

B - Communication

option

C - Front cover

Figure 3.1 Option Card Mounting Kit

◆Compatible Products

This installation kit is compatible with these drives:

•GA500

◆Installation Environment

The installation environment is important for the lifespan of the

product and to make sure that the drive performance is correct.

3 Overview

8YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual

Make sure that the installation environment agrees with these

specifications.

Environ

ment

Conditions

Area of Use Indoors

Power

Supply

Overvoltage Category III (IEC60664)

Ambient

Temperature

Setting

IP20/UL Open Type: -10 °C to +50 °C (14 °F to 122 °F)

IP20/UL Type 1: -10 °C to +40 °C (14 °F to 104 °F)

•When you install the drive in an enclosure, use a cooling fan or air

conditioner to keep the internal air temperature in the permitted

range.

•Do not let the drive freeze.

Humidity 95%RH or less

Do not let condensation form on the drive.

Storage

Temperature

-20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during

transportation)

Surrounding

Area

Pollution degree 2 or less (IEC 60664-1)

Install the drive in an area without:

•Oil mist, corrosive or flammable gas, or dust

•Metal powder, oil, water, or other unwanted materials

•Radioactive or flammable materials.

•Harmful gas or fluids

•Salt

•Direct sunlight

Keep wood and other flammable materials away from the drive.

Altitude

1000 m (3281 ft) Maximum

Note:

Derate the output current by 1% for each 100 m (328 ft) to install

the drive in altitudes between 1000 m to 4000 m (3281 ft to 13123

ft).

It is not necessary to derate the rated voltage in these conditions:

•Installing the drive at 2000 m (6562 ft) or lower

•Installing the drive between 2000 m to 4000 m (6562 ft to 13123

ft) and grounding the neutral point on the power supply.

4 Receiving

YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 9

Environ

ment

Conditions

Contact Yaskawa or your nearest sales representative when not

grounding the neutral point.

Vibration •10 Hz to 20 Hz: 1 G (9.8 m/s2, 32.15 ft/s2)

•20 Hz to 55 Hz: 0.6 G (5.9 m/s2, 19.36 ft/s2)

Installation

Orientation

Install the drive vertically or horizontally for sufficient airflow to cool

the drive.

Refer to the drive Technical Manual for more information.

NOTICE Do not put drive peripheral devices, transformers, or

other electronics near the drive. Shield the drive from electrical interference if

components must be near the drive. Components near the drive can cause

incorrect drive operation from electrical interference.

NOTICE Do not let unwanted objects, for example metal

shavings or wire clippings, fall into the drive during drive installation. Put a

temporary cover over the drive during installation. Remove the temporary cover

before start-up. Unwanted objects inside of the drive can cause damage to the

drive.

4 Receiving

1. Examine the products for damage.

If there is damage to the products, contact the shipping

company immediately. The Yaskawa warranty does not

include damage from shipping.

2. Verify the product model number to make sure that you

received the correct model.

If you have problems with the products, contact the distributor

where you purchased the products or the Yaskawa sales office

immediately.

5 Installation Procedure

10 YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual

◆Option Package Contents

Option Card

Mounting Case

Ground

Wire Mounting Screw Insulator

A - 3 × 8 tapping screw: #2

B - 4 × 12 tapping screw: #1

Note:

•Use the LED label packaged with the communication option.

•The ground wires and screws included with the communication option are not

necessary.

◆Necessary Tools

To install the attachment, use Phillips screwdriver #2.

5 Installation Procedure

CAUTION Crush Hazard. Tighten terminal cover screws and hold

the case safely when you move the drive. If the drive or covers fall, it can cause

moderate injury.

◆Option Dimensions

The installed option adds 27 mm (1.06 in) to the total depth of the

drive.

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