Vollrath Cayenne 40736 Quick guide

The Vollrath Company, L.L.C.

1236 North 18th Street

P.O. Box 611

Sheboygan, WI 53082-061

xxxxx-1

Operating and Safety

Instructions

Gas Hot Plates

Model Number:

40736, 12” 52,000 BTU/hr - Natural Gas*

40737, 24” 104,000 BTU/hr – Natural Gas*

40738, 36” 156,000 BTU/hr – Natural Gas*

*Includes kit for conversion to Propane Gas.

IMPORTANT: It is vital that the purchaser of this equipment post in a

prominent location instructions to be followed in the event that the user

smells gas. This information shall be obtained by consulting the local gas

supplier.

2 GAS HOT PLATE

Gas Hot Plate

Thank you for purchasing this Vollrath Gas Hot Plate. Before operating this unit, read

and familiarize yourself with the following operating and safety instructions. SAVE

THESE INSTRUCTIONS FOR FUTURE REFERENCE.

WARNING

FIRE, INJURY OR DEATH HAZARD

Have this equipment installed and adjusted by a qualified technician in

accordance with all federal, state and local codes. Failure to install, adjust or

maintain this equipment properly can result in injury or death.

WARNING

FIRE HAZARD

This unit is designed to be used with legs. Do not use without legs. Use of this

equipment without legs can cause the unit to overheat

and cause a fire.

WARNING

FIRE AND BURN WARNING

Injuries or death can occur if this equipment is not used properly. To reduce risk

of injury or death:

Do not store flammable liquids near this unit.

Unit should only be used in a flat, level position.

Let hot unit cool before cleaning or moving.

Do not spray controls or outside of unit with liquids or cleaning agents.

Do not operate unattended.

WARNING

Have this equipment installed by a qualified installer in accordance with all

federal, state and local codes. Failure to install this equipment properly can

result in injury or death.

Function and Purpose:

This unit is intended to be used to as a cooking appliance in commercial foodservice

operations only. It is not intended for household use.

Before using this equipment it must be cleaned thoroughly. Clean all surfaces before

use. Failure to clean surfaces before using the unit could cause food contamination and

excessive smoking.

This hot plate gas burner is a medium duty appliance capable of a wide variety of

cooking applications.

The gas valve control also functions as the ON/OFF control.

3 GAS HOT PLATE

Installing the Gas Hot Plate:

WARNING

FIRE, INJURY OR DEATH HAZARD

Have this equipment installed and adjusted by a qualified technician in

accordance with all federal, state and local codes. Failure to install, adjust or

maintain this equipment properly can result in injury or death.

Unpacking and set up:

1. Remove all packing material and tape, as well as any protective plastic from all

surfaces of the unit.

2. Clean any glue residue left over from the plastic or tape.

3. Place the unit in the desired position and level using the adjustable feet.

4. Prior to using equipment must be cleaned thoroughly. Oil has been used to

prevent rust during shipping. CLEAN ALL SURFACES; failure to do so could

cause oil to burn onto the surfaces.

Clearance and positioning around the unit: This unit must be installed adjacent to

non combustible surfaces only with a minimum spacing of 6” from all sides. The unit

must have 4” legs installed and be placed on a non-combustible surface.

Air supply and ventilation: The area in front and around the appliance must be kept

clear to avoid any obstruction of the flow of combustion and ventilation air. Adequate

clearance must be maintained at all times in front of and at the sides of the appliance

for servicing and proper ventilation.

Pressure regulator: All commercial cooking equipment must have a pressure regulator

on the incoming service line for safe and efficient operation. A regulator for this

appliance is provided.

Regulator information:¾” NPT inlet and outlet; factory adjusted for 5”WC Natural

Gas standard and may be converted by qualified personnel to be used for Propane

at 10”WC.

Prior to connecting the regulator, check the incoming line pressure, as the regulator

can only withstand a maximum pressure of ½ PSI (14” WC). If the line pressure is

beyond this limit, a step down regulator will be required. The arrow forged into the

bottom of the regulator body shows gas flow direction, and should point

downstream to the appliance.

Gas conversion: Conversion from Natural Gas to Propane or vice versa may only be

performed by the factory or its authorized service agent. In the case of

troubleshooting, ensure that the correct orifice sizes of the spuds have been

provided.

NATURAL GAS ORIFICE #40

LP GAS ORIFICE #52

NOTE: THE ORIFICE SIZE IS MARKED ON THE SPUD

4 GAS HOT PLATE

Gas connection: The appliance comes fitted with a ¾” N.P.T male adapter for

connection to the pressure regulator.

Gas piping: Gas Piping shall be of such size and so installed as to provide a supply of

gas sufficient to meet the full gas input of the appliance. If the appliance is to be

connected to existing piping, it shall be checked to determine if it has adequate

capacity. Joint compound (pipe dope) shall be used sparingly and only on the male

threads of the pipe joints. Such compounds must be resistant to the action of L.P

gases.

CAUTION: Any loose dirt or metal particles, which are allowed to enter the gas lines on

this appliance, will damage the valve and affect its operation. When installing this

appliance, all pipe and fittings must be free from any internal contaminates. It is

recommended that a “drip leg” be installed inline before the regulator.

Manual shut off valve: A manual shut off valve should be installed upstream from the

manifold and within 4 ft (1.2m) of the appliance and in a position where it can be

reached in the event of an emergency.

Checking for gas leaks: A soapy water solution is recommended for locating gas

leakage. Matches, candle flame or other sources of ignition shall not be used for this

purpose. Check entire piping system for leaks.

Exhaust canopy: Cooking burnerss inherently create a good deal of heat and smoke

and should be installed under an efficient exhaust hood with flame proof filters. A

vertical distance of not less than 4 ft (1.2m) shall be provided between the top of the

appliance and filters or any other combustible material.

Lighting the pilot: The units are equipped with standing pilots, and should be lit

immediately after the gas is supplied to the appliance.

1. Turn off the main valve to the unit and wait 5 minutes to clear gas.

2. Turn off all knobs and pilot valves.

3. Turn on main valve and light all pilots.

4. The pilot burner must be lit at the end of the tube. Hold an ignition source through

the opening in the front panel at the pilot tube. When the flame is established

remove ignition source.

Note: Smoke appearing on initial use of the appliance is normal. This is as a result of

the rust preventing coating burning off. Allow the unit to ‘burn in’ for at least 30 minutes

before the first use.

IMPORTANT: If you smell gas close the shut off valve, open windows, ventilate and

evacuate the area immediately. Do not touch electrical switches or plugs. Extinguish

any open flames. Immediately call your gas supplier.

5 GAS HOT PLATE

WARNING

FIRE, INJURY OR DEATH HAZARD

Have this equipment installed and adjusted by a qualified technician in

accordance with all federal, state and local codes. Failure to install, adjust or

maintain this equipment properly can result in injury or death.

PILOT FLAME REGULATION: The pilot flame on the appliance has been factory

adjusted. Whenadjustment is necessary, adjust the pilot flames as small as possible,

but high enough to light the burner immediately when burner valve is turned to the

‘High’ setting. Access to the pilot flame adjustment screw is obtained by removing the

front panel.

BURNER ADJUSTMENT: Remove the front panel to gain access. Turn burner valve

knob to ‘High’ position. Slowly decrease mixing ring aperture to give a soft blue flame

having luminous tips, then slowly increase opening to a point where the yellow Tips

disappear and a hard blue flame is obtained.

BURNER OPERATION:

1. To ignite burners, depress and turn burner valve knob to the High position.

2. Adjust the valve set-point to obtain the desired flame height.

Using the Gas Hot Plate:

1. Make sure unit is sitting securely on the work surface and the work area is free

from hazards.

2. Make sure the cooking surface of the unit is free from anything that is not suited

for high heat.

3. Turn temperature dial to the desired heat setting.

Cleaning:

To maintain appearance and increase the service life, the Gas Hot Plate should be

cleaned at least daily.

1. Before cleaning, be sure the unit is turned off.

2. Wipe the entire unit with a clean, damp cloth.

3. Empty and clean the grease drawer daily.

Repair:

There are no user serviceable parts within this flat top Gas Hot Plate. To avoid serious

injury or damage, never attempt to repair yourself. Contact a qualified professional

repair service.

6 GAS HOT PLATE

7 GAS HOT PLATE

WARRANTY INFORMATION

Warranty Policy for The Vollrath Company L.L.C

The Vollrath Company L.L.C. warranties all products it manufactures and

distributes against defects in materials and workmanship for a period of one

year - except as listed below:

Refrigeration compressors – 5 year warranty

Intrigue & Classic Select cookware – Limited lifetime warranty

Replacement parts – 90 (ninety days) on the part only

Fry pans and coated cookware – 90 (ninety days)

All warranties cover normal use and service only and are void if the product

has been damaged by accident, neglect, improper use or other causes not

arising out of defects in material or workmanship. The Vollrath Company shall

not be liable for loss of use of the product or other incidental or consequential

costs, expenses or damage incurred by the purchaser.

Warranty work must have prior approval from The Vollrath Company L.L.C.

Vollrath Equipment Warranty

All Vollrath equipment is repaired or replaced at the discretion of The Vollrath

Company L.L.C., in accordance with the warranty policy listed above. Should

you have a problem with your equipment and it is under warranty, please

contact The Vollrath Warranty Service number and a technical representative

will assist you. Please have the model number, serial number and proof of

purchase information available when calling.

The Vollrath Company L.L.C. Warranty Service Number 1-800-628-0832

8 GAS HOT PLATE

IMPORTANT! WARRANTY REGISTRATION

Please register your new equipment via our online registration form at:

www.vollrathco.com/register.jsp

If you do not have access to the web, kindly register by completing this form and faxing

to the Vollrath office: Fax

920–459–6573

Business Name

Key Contact Name

Street Address

City

State

Zip Code

Country

Phone

Fax

Model

Item Number

Serial Number - -

Operation Type

Limited Service Restaurant Full Service Restaurant Bars and Taverns Supermarket

Convenience Store Recreation Hotel/Lodging

irlines

Business/Industry Primary/Secondary School Colleges/University Hospitals

Long-TermCare Senior Living Military Corrections

Reason for Selection of our Product

ppearance Full Service Restaurant

vailability Sellers Recommendation

Ease of Operation Versatility of Use Price Brand

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