Somerset CDR-600 User manual

CDR-500 & CDR-600

Side Operated Dough Sheeter

Fondant Sheeters

OPERATIONS MANUAL

SOMERSET INDUSTRIES

1-3 ESQUIRE RD. • N. BILLERICA, MA 01862 • USA • 978-667-3355

Email: somerset@smrset.com

Web: www.smrset.com

NOTICE: !! READ CAREFULLY ALL INSTRUCTIONS BEFORE YOU START.!!

UNCRATING AND SETUP

•Cut off the fastener wrapped around the machine and the base.

•Lift the machine straight up out of the wooden base.

•Install the machine in its final position or temporarily secure it to a solid surface.

•Wipe off any dirt that may accumulate during shipping. Use a soft cloth.

•Check the nameplate for correct voltage and frequency.

•Plug the machine to the proper power source that matches the nameplate

requirements.

•Turn the power switch “ON”(green button) and the check for proper operation of

the machine.

WARNING!!

•NEVER OPERATE THE MACHINE WITHOUT GUARDS IN PLACE

•KEEP YOUR HANDS FROM INFEED

•DO NOT INSERT FOREIGN OBJECTS INTO INFEED

•DO NOT CLEAN MACHINE WHILE CONNECTED TO ELECTRICAL

SUPPLY

•WHATCH YOUR HANDS AND FINGERS

NOTE: The machine will not operate when safety cover is removed.

OPERATING PROCEDURE

The rollers are easily adjustable to any thickness of crust you may need.

Release the adjusting handle, by squeezing the handle.

Move the handle to the left, to

decrease the dough thickness.

Move the handle to the right, increase

the dough thickness.

OPERATION

Dust the infeed tray with the flour before using the machine.

For best results the dough to be rolled should be at room temperature.

Dust the dough with flour when putting it on the infeed tray.

Follow steps 1 to 3 as in the following diagram:

If the dough tears or the machine makes a thumping sound, this indicates that the

dough is too thick to go through that particular setting of the rollers or the dough

is too cold and stiff and requires longer rest period before use.

•IF THE DOUGH GETS STUCK, TURN THE POWER OFF, REMOVE

SAFETY COVER THEN REMOVE THE DOUGH.

•NEVER ATTEMPT TO REMOVE THE DOUGH BY HAND WHILE THE

MACHINE IS RUNNING.

Step 1:

Place dough on the infeed

Step 2:

Dough Exits

Step 3:

Decrease dough thickness by moving the

handle to the left with every pass, until the

desired thickness is reached.

CLEANING

Before cleaning

Turn power off and disconnect the power cord of the machine

Remove the safety cover by removing the four thumbscrews.

All scrapers are readily removable.

Top scraper #3

Remove scraper from its mounting pins by pushing scraper downward.

Unhook both springs by lifting scraper up and remove it.

Bottom scraper #2:

Unhook both springs attached on scraper and remove it by lifting up.

By removing both scrapers, the whole machine is exposed and ready to be cleaned.

Clean the rolls with dry cloth (never use water).

Wipe rollers with lightly oiled cloth (use vegetable oil).

Wash, dry and apply a thin film of vegetable oil on the edge of scraper that touches the

roller.

Install the scrapers in the opposite order of their removal.

Close the safety cover and secure it with the 4 thumbscrews.

Turn the power ON, and the machine is ready for use.

!! CAUTION !!

!! THIS MACHINE IS MAINTENANCE FREE. !!

!! NEVER USE OIL OR GREASE ON ANY OF THE PARTS

OF THE MACHINE. !!

!! ALL PARTS ARE PERMANENT SELF-LUBRICATED. !!

Quick Tips

•Fondant Discharge Tray is only included with the CDR-500F or CDR-600F

•The Scraper pin under the scraper #2 is there for the discharge tray.

12 11 10

715 13

19 20

122

08/27/07

W.R.L.

K.S.

ECO# 07-023

REV

0600-PART

SHEET 1 OF 4

12/13/05

12/6/05

12/13/05

WRL

WmLunt

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2.3

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

Q.A.

MFG APPR.

ENG APPR.

CHECKED

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

PROPRIETARY AND CONFIDENTIAL

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

REV

0600-PART

SHEET 1 OF 4

12/13/05

WRL

WmLunt

SCALE: 1:2.3

REV

DWG. NO.

SIZE

TITLE:

NAME

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX

.015 [

.4]

.XXX

.005 [

.13] FRACTIONAL

1/32 [

.8]

.XXXX

.0005 [

.013] ANGULAR:

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

DATABASE:SOLIDWORKS

WRL

N/A

REV

DESCRIPTION

CHG'D

APP'D

DATE

CDR-600 PART

THE INFORMATION CONTAINED IN THIS

DRAWING AND ASSOCIATED CAD DATA

FILES IS THE SOLE PROPERTY OF

SOMERSET INDUSTRIES. IT MAY NOT

BE REPRODUCED IN PART, OR AS A

WHOLE, OR SENT TO ANY OTHER VENDOR,

WITHOUT THE EXPRESS WRITTEN

CONSENT OF SOMERSET INDUSTRIES.

N/A

WEIGHT

DATE

APP'D

CHG'D

DESCRIPTION

REV

ECO# 07-023

K.S.

W.R.L.

08/27/07

ITEM NO.

PART NUMBER

DESCRIPTION

0600-010

FRAME, CDR-600 MAIN

0600-400

ROLL, ASM UPPER

0600-455

ROLL METAL ASM UPPER

0600-402

ROLL, ASM MIDDLE

0600-454

ROLL METAL ASM MIDDLE

0600-435

ROLL W/ BRGS

0600-438

ROLL METAL W/ BRGS

0600-452

SHAFT/ECCENTRIC ASSY

0600-502

SCRAPER, COMPLETE #2

0600-521

SHAFT, SCRAPER #2

0600-511

SCRAPER #2

3010-202

PEM, FHS-0420-16

3000-303

NUT, FLANGE 1/4-20

3000-306

NUT, HEX 1/4-20

3010-100

STUD,SCRAPER 21/32 BENT

4000-251

SPRING, SCRAPER

0600-503

SCRAPER, COMPLETE #3

0600-512

SCRAPER #3

0500-424

HANDLE, ADJUST COMPLETE

0600-121

COVER, SAFETY

0600-304

TRAY, DISCHARGE

2000-418

SPACER TUBING

0500-417

PLATE, ADJUST

0500-421

COVER, ECCENTRIC COMPLETE

5000-312

LABEL, "SOMERSET" 3"

5000-313

LABEL, "KEEP FINGERS..."

5000-316

LABEL, CCW INDICATOR GRADUATED

5000-317

LABEL, NSF

3000-103

WASHER, LOCK SPLIT 3/8

3000-201

WASHER, FLAT 3/8

3000-406

SCREW, 5/16-18 X 3/4 HEXHD GR8

3000-302

NUT, ACORN 1/4-20

3000-404

SCREW, 1/4-20 X 3/4 HEXHD

3000-403

SCREW, 1/4-20 X 1/2 THUMB W/SHOULDER

4000-100

BEARING, R12RS ROLL

3000-225

WASHER, NYLATRON 1.50

0600-408

SHAFT, MIDDLE

114

5000-261

ORANGE WIRE NUT

115

3010-219

PEM, HFH-0616-16ZI

116

2000-413A

LEG COLUMN

117

2000-413B

INSERT, LEG MOUNTING

122

5000-314

LABEL, "DO NOT OPERATE..."

123

5000-276

BUSHING, 90 STR REL HEYCO1320

0600-PART

SHEET 2 OF 4

12/13/05

12/6/05

12/13/05

WRL

WmLunt

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

Q.A.

MFG APPR.

ENG APPR.

CHECKED

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

PROPRIETARY AND CONFIDENTIAL

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

0600-PART

SHEET 2 OF 4

12/13/05

WRL

WmLunt

SCALE: 1:2

REV

DWG. NO.

SIZE

TITLE:

NAME

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX

.015 [

.4]

.XXX

.005 [

.13] FRACTIONAL

1/32 [

.8]

.XXXX

.0005 [

.013] ANGULAR:

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

DATABASE:SOLIDWORKS

WRL

N/A

CDR-600 PART

THE INFORMATION CONTAINED IN THIS

DRAWING AND ASSOCIATED CAD DATA

FILES IS THE SOLE PROPERTY OF

SOMERSET INDUSTRIES. IT MAY NOT

BE REPRODUCED IN PART, OR AS A

WHOLE, OR SENT TO ANY OTHER VENDOR,

WITHOUT THE EXPRESS WRITTEN

CONSENT OF SOMERSET INDUSTRIES.

N/A

WEIGHT

REV

0600-PART

REV

0600-PART

51 70

66 55

76 77

08/27/07

W.R.L.

K.S.

ECO# 07-023

REV

0600-PART

SHEET 3 OF 4

12/13/05

12/6/05

12/13/05

WRL

WmLunt

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2.4

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

Q.A.

MFG APPR.

ENG APPR.

CHECKED

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

PROPRIETARY AND CONFIDENTIAL

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

REV

0600-PART

SHEET 3 OF 4

12/13/05

WRL

WmLunt

SCALE: 1:2.4

REV

DWG. NO.

SIZE

TITLE:

NAME

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX

.015 [

.4]

.XXX

.005 [

.13] FRACTIONAL

1/32 [

.8]

.XXXX

.0005 [

.013] ANGULAR:

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

DATABASE:SOLIDWORKS

WRL

N/A

REV

DESCRIPTION

CHG'D

APP'D

DATE

CDR-600 PART

THE INFORMATION CONTAINED IN THIS

DRAWING AND ASSOCIATED CAD DATA

FILES IS THE SOLE PROPERTY OF

SOMERSET INDUSTRIES. IT MAY NOT

BE REPRODUCED IN PART, OR AS A

WHOLE, OR SENT TO ANY OTHER VENDOR,

WITHOUT THE EXPRESS WRITTEN

CONSENT OF SOMERSET INDUSTRIES.

N/A

WEIGHT

DATE

APP'D

CHG'D

DESCRIPTION

REV

08/27/07

W.R.L.

K.S.

ECO# 07-023

ITEM NO.

PART NUMBER

DESCRIPTION

2000-415

LEG, ASM COMPLETE

2000-433

LEG WITH RUBBER TIP

4000-233

SPACER, HEX 0.5 X 1.0

2000-431

SHAFT,ALIGNMENT, IDLER SUPPORT

3000-303

NUT, FLANGE 1/4-20

2000-428

ARM, IDLER

4000-252

SPRING, EXTENSION, 4LG X .5 DIA. X .063

2000-630

SPROCKET, IDLER W/ BUSHING

2000-432

MAGNET/RIVET ASSY

0600-301

PANEL, LOUVERED

0500-302

COVER,HOUSING

0600-300

TRAY, INTAKE

0500-231

PLATE ECCENTRIC COMPLETE

CONSULT FACTORY

BASE, MOTOR W/ STUDS

2000-328

BRACKET, RELAY

2000-330

PLATE, P.B. SWITCH

4000-011

SPACER .50ID X .78OD X .123 PL

4000-521

SPROCKET 41B11 W/ BUSHING

CONSULT FACTORY

SPROCKET, DRIVE

CONSULT FACTORY

CHAIN DRIVE

4000-300

LEG TIP RUBBER

CONSULT FACTORY

GEARMOTOR

5000-150

RELAY, 120 VAC

5000-151

RELAY, 220 VAC

5000-230

HARNESS, POWER MOLDED

5000-231

CORDSET USA 220VAC

5000-232

CORDSET ENGLAND

5000-233

CORDSET AUSTRALIA

5000-198

SWITCH, POWER RED

5000-199

SWITCH, POWER GREEN

2000-631

SWITCH, ELECTRONIC COMPLETE

5000-276

BUSHING, 90 STR REL HEYCO1320

5000-274

BUSHING, STR REL MIRCO

5000-311

LABEL, ETL

5000-313

LABEL, "KEEP FINGERS..."

3000-300

NUT, FLANGE 8-32

3000-103

WASHER, LOCK SPLIT 3/8

3000-201

WASHER, FLAT 3/8

3000-406

SCREW, 5/16-18 X 3/4 HEXHD GR8

3000-102

WASHER, LOCK SPLIT 5/16

3000-405

SCREW, 5/16-18 X 1/2 HEXHD

3010-151

STUD, SCRAPER 1 3/8"

3000-414

SCREW, 5/16-18 X 1 HEXHD

3000-305

NUT, FLANGE 5/16-18

3000-416

SCREW, 8-32 X 1 PAN HD PH

3000-204

WASHER, FLAT #4

3000-104

WASHER, LOCK SPLIT #4

3000-400

SCREW, 4-40 X 1/2 PAN HD PH

3000-101

WASHER LOCK #10 INT TOOTH

3000-402

SCREW, 10-32 X 3/8 TRUSS PH SS

3000-409

SCREW, 3/8-16X1 HEXHD SS

143

4000-303

LEG, BUMPER

155

3010-219

PEM, HFH-0616-16ZI

156

2000-413A

LEG COLUMN

157

2000-413B

INSERT, LEG MOUNTING

0600-PART

SHEET 4 OF 4

12/13/05

12/6/05

12/13/05

WRL

WmLunt

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

Q.A.

MFG APPR.

ENG APPR.

CHECKED

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

PROPRIETARY AND CONFIDENTIAL

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

0600-PART

SHEET 4 OF 4

12/13/05

WRL

WmLunt

SCALE: 1:2

REV

DWG. NO.

SIZE

TITLE:

NAME

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX

.015 [

.4]

.XXX

.005 [

.13] FRACTIONAL

1/32 [

.8]

.XXXX

.0005 [

.013] ANGULAR:

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

DATABASE:SOLIDWORKS

WRL

N/A

CDR-600 PART

THE INFORMATION CONTAINED IN THIS

DRAWING AND ASSOCIATED CAD DATA

FILES IS THE SOLE PROPERTY OF

SOMERSET INDUSTRIES. IT MAY NOT

BE REPRODUCED IN PART, OR AS A

WHOLE, OR SENT TO ANY OTHER VENDOR,

WITHOUT THE EXPRESS WRITTEN

CONSENT OF SOMERSET INDUSTRIES.

N/A

WEIGHT

REV

0600-PART

REV

0600-PART

10 11

11/21/07

W.R.L.

K.S.

ECO# 07-039

REV

0500-PART

SHEET 1 OF 4

12/13/05

12/6/05

12/13/05

WRL

WmLunt

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

Q.A.

MFG APPR.

ENG APPR.

CHECKED

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

PROPRIETARY AND CONFIDENTIAL

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

REV

0500-PART

12/13/05

WRL

WmLunt

REV

DWG. NO.

SIZE

TITLE:

NAME

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET DRAWING PER:

ANSI Y14.5M - 1982

DIMENSIONS ARE IN INCHES [MILLIMETER]

.XX

.015 [

.4]

.XXX

.005 [

.13] FRACTIONAL

1/32 [

.8]

.XXXX

.0005 [

.013] ANGULAR:

SOMERSET INDUSTRIES, INC.

NORTH BILLERICA, MA 01862

DATABASE:SOLIDWORKS

WRL

N/A

REV

DESCRIPTION

CHG'D

APP'D

DATE

CDR-500 SPARES

THE INFORMATION CONTAINED IN THIS

DRAWING AND ASSOCIATED CAD DATA

FILES IS THE SOLE PROPERTY OF

SOMERSET INDUSTRIES. IT MAY NOT

BE REPRODUCED IN PART, OR AS A

WHOLE, OR SENT TO ANY OTHER VENDOR,

WITHOUT THE EXPRESS WRITTEN

CONSENT OF SOMERSET INDUSTRIES.

This manual suits for next models

Table of contents

Popular Kitchen Appliance manuals by other brands

Tayama

Tayama TYG-35AF instruction manual

AEG

AEG 43172V-MN user manual

REBER

REBER Professional 40 Use and maintenance

North American

North American BB12482G / TR-F-04-B-NCT-1 Assembly and operating instructions

Presto

Presto fountain popper instruction manual

Westmark

Westmark 1035 2260 operating instructions

Zanussi

Zanussi ZCG64396XA user manual

HOFFEN

HOFFEN SM-9302M instruction manual

Philips

Philips HD3133 user manual

Ronco

Ronco Beef Jerky User guide and recipes

Hendi

Hendi 470411 user manual

Livoo

Livoo MEN386 user manual

Vogue

Vogue D446 instruction manual

croydon

croydon WR-10313-700 instruction manual

ADE

ADE AUTOMATIC-L operating instructions

Chefman

Chefman RJ43-SQ Series user guide

Vacmaster

Vacmaster VP680 user guide

Jetmaster

Jetmaster 900HG operating instructions