Rinstrum 400 Series Instruction manual
400 Series
(K411)
Batching Indicator
Quick StartManual
004R-615-120
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Quick Start - Software Version 1.x & 2.x
004R-615-120 Page 1
Table of Contents
1. INTRODUCTION ........................................................................3
1.1. Manuals ............................................................................3
1.2. Shipping Contents.............................................................3
2. SPECIFICATIONS .....................................................................4
3. INSTALLATION .........................................................................5
3.1. Introduction .......................................................................5
3.2. General Warnings .............................................................5
3.3. Panel Mount Template......................................................6
3.4. Function Keys ...................................................................6
3.5. Optical Communications ...................................................6
4. CONNECTIONS .........................................................................7
4.1. Cable Connections............................................................7
4.2. DC Power (DC PWR +, DC PWR –).................................7
4.3. Load Cell Connection........................................................7
4.4. Auxiliary Connections .......................................................9
4.5. Connecting Shields .........................................................11
4.6. Legal Sealing Details ......................................................12
5. INSTRUMENT SETUP .............................................................15
5.1. Accessing Full/Safe Setup ..............................................15
5.2. Exiting Full or Safe Setup ...............................................16
5.3. Using Menus ...................................................................16
6. SETUP MENUS........................................................................17
6.1. GEN.OPT (General options) ...........................................17
6.2. H.WARE (Hardware Configuration & Test).....................21
6.3. SCALE (Loadcell options and calibration) ......................24
6.4. FUNC (Special functions) ...............................................27
6.5. SER.NET (Network communications).............................32
6.6. SER.AUT (Automatic transmit) .......................................33
6.7. PRINT (Printouts)............................................................34
6.8. SETP (Setpoints) ............................................................36
6.9. BATCH............................................................................38
6.10. ANL.OUT (Analogue Output) ..........................................47
6.11. End (Save and exit) ........................................................47
7. ACCESSORY MODULES........................................................48
7.1. General ...........................................................................48
7.2. Installation and configuration ..........................................48
7.3. Input/Output Configuration..............................................49
Quick Start - Software Version 1.x & 2.x
Page 2 004R-615-120
7.4. Analogue Output .............................................................50
7.5. Communications .............................................................50
8. HARDWARE TESTING............................................................52
8.1. Overview .........................................................................52
8.2. Check Hardware Allocation.............................................52
8.3. Check Inputs ...................................................................53
8.4. Force Outputs .................................................................53
8.5. Force Analogue Output...................................................54
8.6. Check Load Cell Hardware .............................................54
9. ERROR MESSAGES ...............................................................55
9.1. Overview .........................................................................55
9.2. Weighing Errors ..............................................................55
9.3. Setup Errors....................................................................56
9.4. Calibration Errors ............................................................57
9.5. Pause Conditions............................................................58
9.6. Diagnostic Errors ............................................................59
Quick Start - Software Version 1.x & 2.x
004R-615-120 Page 3
1.Introduction
This manual contains information on the installation, calibration
and setup of the indicator.
1.1. Manuals
For more information on the indicator refer to the Reference
Manual and Operator Manual.
1.2. Shipping Contents
The following table identifies the items shipped with indicators.
Please check that your packing box contains the specified
items.
Standard Indicator
•Digital Weighing Indicator
•Operator Manual
•Quick Start Manual
•Trade Label
•Panel Mount Template
•Function Key Overlay Stickers
Other Items (Optional)
There are optional accessories for this indicator, which include:
•Mounting options
•Power supply options
•Expansion modules (which supply additional
communications ports, I/O, analogue output, etc).
•optoLINK temporary connection cable
•PC based configuration tool
Quick Start - Software Version 1.x & 2.x
Page 4 004R-615-120
2. Specifications
Performance
Resolution Up to 100,000 divisions, minimum of 0.25µV/division
Zero Cancellation +/- 2.0mV/V
Span Adjustment 0.1mV/V to 3.0mV/V
Stability/Drift Zero: < 0.15µV/°C (+ 10ppm of deadload max)
Span < 10 ppm/°C, Linearity < 20ppm, Noise < 0.2µVp-p
Excitation 7.4 volts for up to 16 x 350 or 32 x 700 ohm load cells (4-wire or
6-wire plus shield)
Maximum total load cell resistance: 1,000 ohms
A/D Type 24bit Sigma Delta with ±8,388,608 internal counts
Operating
Environment
Temperature: –10 to +50°C ambient
Humidity: <90% non-condensing
Storage: –20 to +50°C ambient
IP65 when panel mounted or with rear boot (otherwise IP40)
Case Materials ABS, Silicon Rubber, Nylon, Acrylic (no halogen used)
Packing Weights Basic Indicator: 0.7kg
Digital
Display LCD with 4 alpha-numeric displays and LED backlighting:
Primary display: 6 x 28.4mm high digits with units and
annunciators
2nd display: 9 x 17.6 mm digits with units
3rd display: 8 x 6.1 mm digits
4th display: 4 x 7.6 mm digits
Setup and Calibration Full digital with visual prompting in plain messages
Digital Filter Sliding window average from 0.1 to 30.0 seconds
Zero Range Adjustable from +/- 2% to +/- 20% of full capacity
Power Input
Standard Power Input 12 to 24VDC (15 VA max) - ON/OFF key with memory feature
Variants
M4101 AC
AC power supply
Input: 110/240VAC 50/60Hz
Output: 12VDC 15VA
M4102 Battery
2.5AH NiMH rechargeable battery pack
Charger Input: 110/240VAC 50/60Hz
Output: 12VDC
Features
Optical Data
Communications
Magnetically coupled optical communications support. Optional
conversion cable connects directly to a standard USB or RS-232
port.
Correction 10 point linearity correction
Serial Outputs RS-232 serial port for remote display, network or printer
supports. RS-485 transmit only for remote display
Transmission rate: 2400, 4800, 9600, 19200 or 57600 baud
3 assignable function
keys
Printing, unit switching, counting, manual hold, peak hold and
totalizing
Battery Backed Clock
Calendar
Battery life 10 years minimum
Approvals FCC, CE, C-tick, Check trade approvals
Quick Start - Software Version 1.x & 2.x
004R-615-120 Page 5
3.Installation
3.1. Introduction
The following steps are required to set up the indicator.
•Inspect indicator to ensure good condition.
•Use connection diagrams to wire up load cell, power and
auxiliary cables as required.
•Use the drilling template provided for hole locations.
•Connect Power to indicator and press <POWER> key to
turn the instrument ON.
•Refer to the Instrument Setup section page 15 for
information on configuring and calibrating the instrument.
•To turn instrument OFF press and hold <POWER> key for
three seconds (until display blanks).
3.2. General Warnings
•Indicator not to be subject to shock, excessive vibration or
extremes of temperature (before or after installation).
•Inputs are protected against electrical interference, but
excessive levels of electro-magnetic radiation and RFI
may affect the accuracy and stability.
•For full EMC or for RFI immunity, termination of cable
shields and correct earthing of the instrument is essential.
•Indicator and load cell cable are sensitive to excessive
electrical noise. Install well clear of any power or switching
circuits.
3.2.1. Electrical Safety
•For your protection all mains electrical hardware must be
rated for environmental conditions of use.
•Pluggable equipment must be installed near an easily
accessible power socket outlet.
Quick Start - Software Version 1.x & 2.x
Page 6 004R-615-120
•To avoid the possibility of electric shock or damage to the
instrument, always switch off or isolate the instrument from
the power supply before maintenance is carried out.
3.3. Panel Mount Template
The panel mount template is supplied with the instrument. It
shows the location of the rectangular cut-out and the four
mounting screws.
3.4. Function Keys
•The indicator has 3 user definable functions keys.
•Special function overlay stickers are supplied. Affix to
matching special function key if used.
•Ensure keypad is clean and dry before affixing sticker.
3.5. Optical Communications
A temporary infrared communications link can be established
between the instrument and a PC using an optional opto-link
cable. This connection can be used to transfer setup and
calibration information from a PC or to download indicator
software upgrades.
The PC end of the cable is a standard female DB9 RS232 or
USB connector. The instrument end of the cable attaches to
the left side of the instrument display.
WARNING
The optical coupling head contains a strong magnet and
should not be placed near any magnetic storage media
(e.g. credit cards, floppy disks etc.)
Quick Start - Software Version 1.x & 2.x
004R-615-120 Page 7
4. Connections
4.1. Cable Connections
All cable connections are made to the rear of the instrument
using pluggable screw terminals. It is not necessary to tin the
ends of the wires with solder or to add crimp ferrules to the
wires, but these techniques are compatible with the terminals.
4.2. DC Power (DC PWR +, DC PWR –)
The DC supply need not be regulated, provided that it is free of
excessive electrical noise and sudden transients. The
instrument can be operated from a high quality plug-pack as
long as there is sufficient capacity to drive both it and the load
cells.
4.3. Load Cell Connection
4.3.1. Load Cell Signals
Very low output scale bases may be used but may induce
some instability in the weight readings when used with higher
resolutions. Generally speaking, the higher the output, or the
lower the number of divisions, the greater the display stability
and accuracy.
The instrument can display the mV/V reading
(H.WARE:LC.HW:MVV) which can be used to check scale
base signal output levels. The instrument may be connected
for either 4-wire or 6–wire operation. Use 4-wire when external
SENSE connections are not available.
Quick Start - Software Version 1.x & 2.x
Page 8 004R-615-120
4.3.2. 4-Wire Connection
The minimum connectivity requirements are the connection of
four wires (i.e. ±Excitation and ±Signal). Internally the
instrument has a precision analogue switch that can be used
to connect the Sense+ and Sense– lines directly to the
Excitation+ and Excitation– lines.
Any addition to the load cell manufacturer's cable length using
4-wire connection is only recommended for short cable runs.
Where long additions to cable lengths are needed, a 6-wire
extension is required.
The SCALE:BUILD:CABLE option must be set to 4-WIRE to
allow for 4-wire connection.
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