Kamstrup MULTICAL 602 User manual

Installation and User Guide

MULTICAL® 602 & ULTRAFLOW®

2 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

MID designtions

Permissible operting conditions / mesuring rnges

Clcultor q: 2 °C…180 °C DΘ: 3K…170K

Temperture sensor pir q: 10 °C…150 °C DΘ: 3K…140K

Flow sensor q: 15 °C…130 °C

Mechnicl environment

M1 (ﬁxed instlltion with minimum vibrtion).

M2 (signiﬁcnt or high level of vibrtion nd shock - Flow sensor type 65-5-XXHX-XXX only).

Electromgnetic environment

E1 nd E2 (domestic/light industry nd industry). The meter’s control cbles must be drwn t min.

25 cm distnce to other instlltions.

Climtic environment

Must be instlled in environments with non-condensing humidity s well s in closed loctions

(indoors). The mbient temperture must be within 5…55 °C.

Mintennce nd repir

The district heting supplier cn replce communiction module, bttery, temperture sensor pir

nd ﬂow sensor. The ﬂow sensor is veriﬁed seprtely nd cn, therefore, be seprted from the

clcultor.

Other repirs require subsequent reveriﬁction in n ccredited lbortory.

MULTICAL® 602, type 602-B/C/D must be connected to  temperture sensor pir type Pt500.

MULTICAL® 602, type 602-A must be connected to  temperture sensor pir type Pt100.

MULTICAL® 602, type 602-A/B/C cn be connected to ﬂow sensor type ULTRAFLOW®, electronic

pick-up, or ﬂow sensors with reed switch output.

MULTICAL® 602, type 602-D must be connected to  ﬂow sensor with 24 V ctive pulse output.

Irrespective of ﬂow sensor type, “pulses/litre” must be identicl in ﬂow sensor nd clcultor.

Bttery for replcement

Kmstrup type 1606064.

Installation and User Guide

MULTICAL® 602 & ULTRAFLOW®

4 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

Contents

1 Generl informtion 4

2 Mounting of temperture sensors 5

2.1 Pocket sensor pir 5

2.2 Short direct temperture sensor pir 6

3 Mounting of ﬂow sensor 7

3.1 Mounting ULTRAFLOW® ≤ DN125 9

3.2 Mounting of ULTRAFLOW® 54 ≥ DN150 9

3.3 Instlltion exmples 10

4 Mounting of clcultor 11

4.1 Compct mounting 11

4.2 Seprte/wll mounting 11

4.3 Pnel mounting 11

5 Electricl connection, MULTICAL® nd

ULTRAFLOW® 12

5.1 Connection exmple 13

5.2 Het meter with two ﬂow sensors 14

5.3 Electricl connection of

Pulse Trnsmitter 15

6 Voltge supply of clcultor/

Pulse Trnsmitter 15

6.1 Bttery supply 15

6.2 Mins modules 15

7 Testing of function 16

8 Informtion codes ”INFO” 17

9 Plug-in modules 18

9.1 Top modules 18

9.2 Bse modules 20

9.3 Module overview 24

10 Setup vi front keys 25

1 Generl informtion

Red this guide before instlling the meter.

Kmstrup’s wrrnty obligtions do not pply in cse of incorrect mounting.

Plese note tht the following instlltion conditions must be obeyed:

- Pressure stge ULTRAFLOW®: PN16/PN25/PN40, see mrking. Flow sensor mrking does not

pply to enclosed ccessories.

- Pressure stge Kmstrup

sensor pir type DS: PN16

- Pressure stge Kmstrup

stinless steel pockets: PN25/PN40 - depending on type

At medium tempertures bove 90 °C we recommend the use of ﬂnge meters s well s wll

mounting of MULTICAL® 602.

5Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

2 Mounting of temperture sensors

The temperture sensors used to mesure inlet nd outlet tempertures respectively re 

mtched sensor pir tht must never be seprted.

Temperture sensors re usully mounted in MULTICAL® 602 from the fctory. According to EN

1434 or OIML R75 the cble length must not be chnged. If necessry, sensors must lwys be

replced in pirs.

The sensor mrked with  red sign is to be instlled in the inlet pipe. The other sensor mrked with

 blue sign is to be instlled in the outlet pipe (see prgrph 5, pge 12).

Note: The sensor cbles must not be pulled. Be wre of this in cse of binding the cbles.

2.1 Pocket sensor pir

Preferbly, sensor pockets must be mounted in tee-pieces or in

45° lterl Y-pieces. The tip of the sensor pocket must be plced

in the middle of the wter ﬂow.

The temperture sensors should rech the bottom of the

pockets. If  short response time is required, “non-hrdening”

het conducting pste cn be used.

Push the plstic sleeve on the sensor cble into the sensor

pocket nd secure the cble by mens of the enclosed M4

seling screw. Fsten the screw with your ﬁngers only. Sel the

pockets using sel nd locking wire.

6 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

2.2 Short direct temperture sensor pir

The short direct sensors cn be mounted in specil bll vlves or

in specil tee-pipes, both with threds up to R1 nd built-in M10

union for the short direct sensor.

For mounting in existing heting instlltions with stndrd

ngle tees Kmstrup A/S cn, furthermore, supply R½ nd R¾

brss nipples ﬁtting the short direct sensors.

The short direct sensor cn lso be ﬁtted directly into ll

Kmstrup’s ULTRAFLOW® vrints with G¾ nd G1 thred on the

meter cse. Fsten the sensors’ brss unions lightly (pprox.

4 Nm) using  12 mm fce wrench nd sel the sensors with

sel nd locking wire.

7Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

3 Mounting of ﬂow sensor

Prior to instlltion of the ﬂow sensor, the

system should be ﬂushed nd protection

plugs/plstic diphrgms removed from the

ﬂow sensor.

Correct ﬂow sensor position (inlet or outlet)

ppers from the front lbel of MULTICAL® 602.

The ﬂow direction is indicted by n rrow on

the ﬂow sensor.

Fittings, if supplied, cn only be used for PN16.

For PN25 instlltions, ﬁttings suitble for

PN25 should be used.

In connection with G¾x110 mm nd G1x110

mm it shll be checked tht the thred run-out

is sufﬁcient. See the ﬁgures to the right.

Tightening pp. 4 Nm

Gsket

10 mm

Type 65-5-XXAX-XXX

Gsket

Tightening pp. 4 Nm

12 mm

Type 65-5-XXHX-XXX

Couplings nd gskets re mounted s shown in the bove ﬁgures.

Stright inlet: ULTRAFLOW® requires neither stright inlet nor stright outlet to meet the

Mesuring Instruments Directive (MID) 2004/22/ EC, OIML R75:2002 nd EN 1434:2007. A stright

inlet section will only be necessry in cse of hevy ﬂow disturbnces before the sensor. We

recommend to follow the guidelines of CEN CR 13582.

8 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

A Recommended ﬂow sensor position.

B Recommended ﬂow sensor position.

C Uncceptble position due to risk of ir build-

up.

D Acceptble in closed systems. Uncceptble

position in open systems due to risk of ir

build-up in the system.

E A ﬂow sensor ought not to be plced

immeditely fter  vlve, with the exception

of block vlves (bll vlve type) which must

be fully open when not used for blocking.

F A ﬂow sensor should not be plced t the

suction side of  pump.

G A ﬂow sensor ought not to be plced fter 

double bend in two levels.

In order to prevent cvittion the bck pressure (the pressure t the ﬂow sensor outlet) t

ULTRAFLOW® must be min. 1.5 br t qpnd min. 2.5 br t qs. This pplies to tempertures up to

pprox. 80 °C.

ULTRAFLOW® must not be exposed to lower pressure thn the mbient pressure (vcuum).

9Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

3.1 Mounting ULTRAFLOW® ≤ DN125

90° 90°

ULTRAFLOW® cn be mounted verticlly, horizontlly or t n ngle.

Mx. 45°

The electronics/plstic box

must be plced on the side

(t horizontl mounting).

ULTRAFLOW® my be turned up to ±45° round the pipe xis.

ULTRAFLOW® must not be mounted with the plstic

cse pointing upwrds or downwrds.

3.2 Mounting of ULTRAFLOW® 54 ≥ DN150

See instlltion instructions No. 5512-887.

10 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

3.3 Instlltion exmples

Threded meters with MULTICAL® mounted on ULTRAFLOW®.

Flow from the left

Type 65-5-XXAX-XXX

Flow from the right

Type 65-5-XXHX-XXX

Flnge meter with MULTICAL® mounted on ULTRAFLOW®.

Flow from the left Flow from the right

MULTICAL® 602 cn be mounted in two positions

by mens of n ngle ﬁtting.

Angle ﬁtting type 30-26-252 is ordered seprtely.

3.3.1 Humidity nd condenstion

If ULTRAFLOW® is instlled in moist environments, it must be turned 45° round the pipe xis s

shown in the drwing below.

If there is risk of condenstion, e.g. in

cooling systems,  condenstion protected

ULTRAFLOW® must be used.

45°

Other manuals for MULTICAL 602

This manual suits for next models

Table of contents

Other Kamstrup Measuring Instrument manuals

Kamstrup

Kamstrup MULTICAL 803 Parts list manual

Kamstrup

Kamstrup MULTICAL 402 Parts list manual

Kamstrup

Kamstrup MULTICAL 41 User manual

Kamstrup

Kamstrup MULTICAL 21 Parts list manual

Kamstrup

Kamstrup ULTRAFLOW 54 Parts list manual

Kamstrup

Kamstrup MULTICAL 61 User manual

Kamstrup

Kamstrup OMNIPOWER User manual

Kamstrup

Kamstrup flowIQ 4200 User manual

Kamstrup

Kamstrup MULTICAL 403 Parts list manual

Kamstrup

Kamstrup M-Bus Parts list manual

Kamstrup

Kamstrup MULTICAL 6M2 User manual

Kamstrup

Kamstrup flowIQ 2101 Parts list manual

Kamstrup

Kamstrup ULTRAFLOW 54 Series Parts list manual

Kamstrup

Kamstrup ULTRAFLOW 54 DN150-300 Parts list manual

Kamstrup

Kamstrup MULTICAL 62 Parts list manual

Kamstrup

Kamstrup ULTRAFLOW 54 DN15-125 Parts list manual

Kamstrup

Kamstrup flowIQ 2102 Operating and maintenance instructions

Kamstrup

Kamstrup MULTICAL 602 Parts list manual

Kamstrup

Kamstrup ULTRAFLOW 54 DN15-125 Parts list manual

Kamstrup

Kamstrup MULTICAL 402 User manual

Kamstrup

Kamstrup MAXICAL III User manual

Kamstrup

Kamstrup READy Collector User manual

Kamstrup

Kamstrup MULTICAL 603 Parts list manual

Kamstrup

Kamstrup MULTICAL 302 User manual

Popular Measuring Instrument manuals by other brands

Suaoki

Suaoki D40 user manual

Elster

Elster BK-G1.6 operating instructions

Endress+Hauser

Endress+Hauser Deltabar FMD71 technical information

Duratool

Duratool D03128 manual

Vega

Vega VEGAPULS 65 Quick setup guide

Tonghui

Tonghui TH2618B Operation manual

Tenmars

Tenmars TM-801 user manual

MSR

MSR 145 user manual

TPS

TPS WP-82 manual

ELMETRON

ELMETRON CP-511 user manual

PCB Piezotronics

PCB Piezotronics 003C30 Installation and operating manual

Tenma

Tenma 72-10465 manual

Endress+Hauser

Endress+Hauser Proline Promag 50 Brief operating instructions

Siemens

Siemens SITRANS F Coriolis FCT030 Function manual

KLINGER

KLINGER CMF V Series instruction manual

EXFO

EXFO FTB-2 Notice

Keysight

Keysight M8290A Getting started guide

ADTEK

ADTEK MW-5 operating manual