Kamstrup MULTICAL 402 User manual
MULTICAL® 402
Cooling meer
Kmstrup A/S · Industrivej 28, Stilling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmstrup.com · kmstrup.com
Insllion nd User Guide
V.I.Trade s.r.o. * Novozámocká 102 * 949 05 Nitra * [email protected] * www.vit.sk * +421 37 6513 665
pobočka Košice * Čermeľská cesta 1 * 040 01 Košice * [email protected] * +421 55 6321 321
2 Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
Allowed operation conditions/measuring ranges
Complee cooling meer wih nionl Dnish cooling pprovl
(TS 27.02 005):
Clculor q: 2 °C…50 °C DΘ: 3K…40K
Flow meer (medium emperure) q: 2 °C…50 °C
Combined he/cooling meer wih nionl Dnish cooling nd MID pprovl
(TS 27.02 005 nd DK-0200-MI004-013):
Clculor q:2 °C…160 °C DΘ: 3K…150K
Flow meer (medium emperure) q:2 °C…130 °C
Mechanical environment
M1 (fixed insllion wih minimum vibrion).
Electromagnetic environment
E1 (housing/ligh indusry). The meer’s conrol cbles mus be drwn
min. 25 cm disnce o oher insllions.
Climatic environment
Mus be inslled in environmens wih non-condensing humidiy s well
s in closed locions (indoors). The mbien emperure mus be wihin
5…55 °C.
Maintenance and repair
The energy supplier cn replce communicion module, bery nd
emperure sensors. Flow sensor nd clculor mus no be sepr-ed.
Oher repirs require subsequen reverificion in n ccredied lborory.
MULTICAL® 402-T requires connecion of emperure sensors ype P500.
Battery for replacement
Kmsrup ype 402-000-2000-000 (D-cell) or 402-000-1000-000
(2 x AA-cells).
MULTICAL® 402
Cooling meer
Insllion nd User Guide
Kmstrup A/S · Industrivej 28, Stilling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmstrup.com · kmstrup.com
4 Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
5Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
Contents
1 General information 6
2 Mounting of temperature
sensors 6
2.1 Pocke sensor pir 7
2.2 Shor direc emperure
sensor se 8
3 Information Codes ”INFO” 9
4 Mounting of flow sensor 10
4.1 Mouning of couplings s
well s shor direc sensor
mouned in MULTICAL®402
flow sensor 10
4.2 Mouning of flow sensor 12
5 Mounting the calculator 13
5.1 Wll mouning 13
5.2 Mouning posiion of
clculor 14
5.3 Cbling 15
5.4 Applicion medium
emperure, which is less
hn 5 °C lower hn he
mbien emperure 16
6 Power supply 17
6.1 Bery supply 17
6.2 Mins modules 18
7 Testing the function 18
8 Electrical connection 19
9 Plug-in modules 19
9.1 Pulse inpus 19
9.2 Pulse oupus 20
9.3 D + pulse inpus,
ype 402-0-10 20
9.4 D + pulse inpus,
ype 402-0-11 21
9.5 M-Bus + pulse inpus,
ype 402-0-20 21
9.6 M-Bus + pulse oupus,
ype 402-0-21 21
9.7 M-Bus module wih
MULTICAL® III d pcke +
pulse inpus,
ype 402-0-29 22
9.8 Wireless M-Bus,
ype 402-0-30,
402-0-35 + 402-0-37 22
9.9 Rdio, ype 402-0-40
nd 402-0-41 22
9.10 Rdio, ype 402-0-42
nd 402-0-44 23
9.11 Rdio, ype 402-0-43
nd 402-0-45 23
9.12 Module overview 24
10 Setup via front keys 25
6 Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
1 General information
Read these instructions before you install the meter.
In case of incorrect mounting Kamstrup’s guarantee obligations no longer
apply.
Plese noe h he following insllion condiions mus be obeyed:
- Pressure sge: PN16/PN25, see mrking. The flow
sensor mrking does no pply o
enclosed ccessories.
- Pressure sge, Kmsrup
sensor se ype DS: PN16
- Pressure sge, Kmsrup
sinless seel sensor pockes: PN25
A medium emperure bove 90 °C we recommend he use of flnge
sensors s well s wll mouning of he clculor.
2 Mounting of temperature sensors
The emperure sensors used for mesuring forwrd nd reurn
emperures respecively, consiue mched sensor pir, which mus
never be sepred. Temperure sensors re usully mouned in he
clculor from he fcory. According o EN 1434/OIML R75 he cble lengh
mus no be chnged. Should replcemen be necessry, boh sensors mus
be replced.
The sensor mrked wih red sign is o be inslled in he flow pipe. The
oher sensor, mrked wih blue sign, is o be inslled in he reurn pipe.
For mouning in he clculor, see he prgrph ”Elecricl connecion”.
Note: The sensor cbles mus neiher be exposed o jerking nor pulling.
Plese be wre of his when binding he cbles, nd be creful no o
pull he binders unnecessrily igh s his my dmge he cbles.
Plese lso noe h emperure sensors mus be mouned from
below in cooling or he/cooling insllions.
7Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
2.1 Direct sensors
The shor, direc sensors up o DN25
cn be mouned in specil bll
vlves wih buil-in M 10 socke for
he shor direc sensor. They cn
lso be mouned in insllions
wih sndrd ngle ee-pipes.
Kmsrup supply R½ nd R¾ brss
nipples, which fi our shor, direc
sensor. The shor direc sensor
cn lso be direc mouned in ll
Kmsrup flow sensors wih G¾B
nd G1B hred on he meer cse.
Fsen he sensors’ brss unions
lighly (pprox. 4 Nm) using 12 mm
fce wrench nd sel he sensors
wih sel nd locking wire.
8 Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
2.2 Pocket sensors
The sensor pockes cn be
mouned in e.g. welding sleeve
or in 45° lerl Y-piece. The ip
of he sensor pocke mus les
rech he cener of he flow pipe.
Push he emperure sensors
s deep s possible ino he
pockes. If shor response ime is
required, “nonhrdening” hermlly
conducive pse cn be used. Push
he plsic sleeve on he sensor
cble ino he sensor pocke nd
secure he cble by mens of he
enclosed M4 seling screw. Fsen
he screw wih your fingers only.
Sel he pockes using sel nd
locking wire.
B
B
SECTION
B-B
SCALE
1 : 1
9Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
3 Information Codes ”INFO”
MULTICAL® 402 consnly moniors number of imporn funcions. In
cse of serious error in mesuring sysem or insllion, “INFO” flshes
in he disply nd n info-code cn be red by civing he op fron key
unil „INFO“ is displys . The info code disppers when he error hs been
remedied, unless he meer hs been specilly configured for “mnul rese
of info codes”. When he error condiion hs exised for more hn n hour,
he error code is sved in he info log.
Info code Description Response time
0 No irregulriies -
1 Supply volge hs been inerruped -
8 Temperure sensor T1 ouside mesuring rnge < 30 s.
4 Temperure sensor T2 ouside mesuring rnge < 30 s.
4096 Flow sensor V1, signl oo wek (ir) < 30 s.
16384 Flow sensor wih wrong flow direcion < 30 s.
If vrious info codes pper he sme ime, he sum of info codes is displyed.
E.g. he info code will be 12 if boh emperure sensors re ouside mesuring
rnge.
10 Kmsrup A/S • 5512850_D1_GB_01.2016
MULTICAL® 402
4 Mounting of flow sensor
Prior o insllion of he flow sensor, he sysem should be flushed nd
proecion plugs/plsic diphrgms removed from he flow sensor.
Correc flow sensor posiion (inle or oule) ppers from he fron lbel of
MULTICAL® 402. The flow direcion is indiced by n rrow on he side of he
flow sensor.
4.1 Mounting of couplings as well as short direct sensor mounted in
MULTICAL®402 flow sensor
The shor direc sensor from
Kmsrup my be mouned in
PN16 insllions only, wheres
he blind plug which is mouned
in he MULTICAL® 402 flow sensor
from he fcory my be used in
connecion wih boh PN16 nd
PN25 insllions.
The flow sensor my be used in
boh PN16 nd PN25 insllions
nd is vilble mrked eiher PN16
or PN25 s required.
Enclosed couplings, if ny, re only
inended for PN16. Suible PN25
couplings mus be used in PN25
insllions.
In connection with G3/4x110 mm
and G1x110 mm it must be checked
that 10 mm thread run-out is
sufficient. See the figure to the
right.
Gske
Momen pprox. 4 Nm
Gske
10 mm
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