Kamstrup MULTICAL 402 User manual

MULTICAL® 402

Cooling meer

Kmstrup A/S · Industrivej 28, Stilling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmstrup.com · kmstrup.com

Insllion nd User Guide

V.I.Trade s.r.o. * Novozámocká 102 * 949 05 Nitra * [email protected] * www.vit.sk * +421 37 6513 665

pobočka Košice * Čermeľská cesta 1 * 040 01 Košice * [email protected] * +421 55 6321 321

2 Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

Allowed operation conditions/measuring ranges

Complee cooling meer wih nionl Dnish cooling pprovl

(TS 27.02 005):

Clculor q: 2 °C…50 °C DΘ: 3K…40K

Flow meer (medium emperure) q: 2 °C…50 °C

Combined he/cooling meer wih nionl Dnish cooling nd MID pprovl

(TS 27.02 005 nd DK-0200-MI004-013):

Clculor q:2 °C…160 °C DΘ: 3K…150K

Flow meer (medium emperure) q:2 °C…130 °C

Mechanical environment

M1 (ﬁxed insllion wih minimum vibrion).

Electromagnetic environment

E1 (housing/ligh indusry). The meer’s conrol cbles mus be drwn 

min. 25 cm disnce o oher insllions.

Climatic environment

Mus be inslled in environmens wih non-condensing humidiy s well

s in closed locions (indoors). The mbien emperure mus be wihin

5…55 °C.

Maintenance and repair

The energy supplier cn replce communicion module, bery nd

emperure sensors. Flow sensor nd clculor mus no be sepr-ed.

Oher repirs require subsequen reveriﬁcion in n ccredied lborory.

MULTICAL® 402-T requires connecion of emperure sensors ype P500.

Battery for replacement

Kmsrup ype 402-000-2000-000 (D-cell) or 402-000-1000-000

(2 x AA-cells).

MULTICAL® 402

Cooling meer

Insllion nd User Guide

Kmstrup A/S · Industrivej 28, Stilling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmstrup.com · kmstrup.com

4 Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

5Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

Contents

1 General information 6

2 Mounting of temperature

sensors 6

2.1 Pocke sensor pir 7

2.2 Shor direc emperure

sensor se 8

3 Information Codes ”INFO” 9

4 Mounting of ﬂow sensor 10

4.1 Mouning of couplings s

well s shor direc sensor

mouned in MULTICAL®402

ﬂow sensor 10

4.2 Mouning of ﬂow sensor 12

5 Mounting the calculator 13

5.1 Wll mouning 13

5.2 Mouning posiion of

clculor 14

5.3 Cbling 15

5.4 Applicion  medium

emperure, which is less

hn 5 °C lower hn he

mbien emperure 16

6 Power supply 17

6.1 Bery supply 17

6.2 Mins modules 18

7 Testing the function 18

8 Electrical connection 19

9 Plug-in modules 19

9.1 Pulse inpus 19

9.2 Pulse oupus 20

9.3 D + pulse inpus,

ype 402-0-10 20

9.4 D + pulse inpus,

ype 402-0-11 21

9.5 M-Bus + pulse inpus,

ype 402-0-20 21

9.6 M-Bus + pulse oupus,

ype 402-0-21 21

9.7 M-Bus module wih

MULTICAL® III d pcke +

pulse inpus,

ype 402-0-29 22

9.8 Wireless M-Bus,

ype 402-0-30,

402-0-35 + 402-0-37 22

9.9 Rdio, ype 402-0-40

nd 402-0-41 22

9.10 Rdio, ype 402-0-42

nd 402-0-44 23

9.11 Rdio, ype 402-0-43

nd 402-0-45 23

9.12 Module overview 24

10 Setup via front keys 25

6 Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

1 General information

Read these instructions before you install the meter.

In case of incorrect mounting Kamstrup’s guarantee obligations no longer

apply.

Plese noe h he following insllion condiions mus be obeyed:

- Pressure sge: PN16/PN25, see mrking. The ﬂow

sensor mrking does no pply o

enclosed ccessories.

- Pressure sge, Kmsrup

sensor se ype DS: PN16

- Pressure sge, Kmsrup

sinless seel sensor pockes: PN25

A  medium emperure bove 90 °C we recommend he use of ﬂnge

sensors s well s wll mouning of he clculor.

2 Mounting of temperature sensors

The emperure sensors used for mesuring forwrd nd reurn

emperures respecively, consiue  mched sensor pir, which mus

never be sepred. Temperure sensors re usully mouned in he

clculor from he fcory. According o EN 1434/OIML R75 he cble lengh

mus no be chnged. Should replcemen be necessry, boh sensors mus

be replced.

The sensor mrked wih  red sign is o be inslled in he ﬂow pipe. The

oher sensor, mrked wih  blue sign, is o be inslled in he reurn pipe.

For mouning in he clculor, see he prgrph ”Elecricl connecion”.

Note: The sensor cbles mus neiher be exposed o jerking nor pulling.

Plese be wre of his when binding he cbles, nd be creful no o

pull he binders unnecessrily igh s his my dmge he cbles.

Plese lso noe h emperure sensors mus be mouned from

below in cooling or he/cooling insllions.

7Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

2.1 Direct sensors

The shor, direc sensors up o DN25

cn be mouned in specil bll

vlves wih buil-in M 10 socke for

he shor direc sensor. They cn

lso be mouned in insllions

wih sndrd ngle ee-pipes.

Kmsrup supply R½ nd R¾ brss

nipples, which ﬁ our shor, direc

sensor. The shor direc sensor

cn lso be direc mouned in ll

Kmsrup ﬂow sensors wih G¾B

nd G1B hred on he meer cse.

Fsen he sensors’ brss unions

lighly (pprox. 4 Nm) using  12 mm

fce wrench nd sel he sensors

wih sel nd locking wire.

8 Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

2.2 Pocket sensors

The sensor pockes cn be

mouned in e.g.  welding sleeve

or in  45° lerl Y-piece. The ip

of he sensor pocke mus  les

rech he cener of he ﬂow pipe.

Push he emperure sensors

s deep s possible ino he

pockes. If  shor response ime is

required, “nonhrdening” hermlly

conducive pse cn be used. Push

he plsic sleeve on he sensor

cble ino he sensor pocke nd

secure he cble by mens of he

enclosed M4 seling screw. Fsen

he screw wih your ﬁngers only.

Sel he pockes using sel nd

locking wire.

SECTION

B-B

SCALE

1 : 1

9Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

3 Information Codes ”INFO”

MULTICAL® 402 consnly moniors  number of imporn funcions. In

cse of  serious error in mesuring sysem or insllion, “INFO” ﬂshes

in he disply nd n info-code cn be red by civing he op fron key

unil „INFO“ is displys . The info code disppers when he error hs been

remedied, unless he meer hs been specilly conﬁgured for “mnul rese

of info codes”. When he error condiion hs exised for more hn n hour,

he error code is sved in he info log.

Info code Description Response time

0 No irregulriies -

1 Supply volge hs been inerruped -

8 Temperure sensor T1 ouside mesuring rnge < 30 s.

4 Temperure sensor T2 ouside mesuring rnge < 30 s.

4096 Flow sensor V1, signl oo wek (ir) < 30 s.

16384 Flow sensor wih wrong ﬂow direcion < 30 s.

If vrious info codes pper  he sme ime, he sum of info codes is displyed.

E.g. he info code will be 12 if boh emperure sensors re ouside mesuring

rnge.

10 Kmsrup A/S • 5512850_D1_GB_01.2016

MULTICAL® 402

4 Mounting of ﬂow sensor

Prior o insllion of he ﬂow sensor, he sysem should be ﬂushed nd

proecion plugs/plsic diphrgms removed from he ﬂow sensor.

Correc ﬂow sensor posiion (inle or oule) ppers from he fron lbel of

MULTICAL® 402. The ﬂow direcion is indiced by n rrow on he side of he

ﬂow sensor.

4.1 Mounting of couplings as well as short direct sensor mounted in

MULTICAL®402 ﬂow sensor

The shor direc sensor from

Kmsrup my be mouned in

PN16 insllions only, wheres

he blind plug which is mouned

in he MULTICAL® 402 ﬂow sensor

from he fcory my be used in

connecion wih boh PN16 nd

PN25 insllions.

The ﬂow sensor my be used in

boh PN16 nd PN25 insllions

nd is vilble mrked eiher PN16

or PN25 s required.

Enclosed couplings, if ny, re only

inended for PN16. Suible PN25

couplings mus be used in PN25

insllions.

In connection with G3/4x110 mm

and G1x110 mm it must be checked

that 10 mm thread run-out is

sufﬁcient. See the ﬁgure to the

right.

Gske

Momen pprox. 4 Nm

Gske

10 mm

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