Berkel 909E Owner's manual

909E & 919E OWNER/OPERATOR MANUAL • 1

TABLE OF CONTENTS

Page

General Safety Instructions .................................................................................................................. 2

Equipment Description ......................................................................................................................... 4

Installation ............................................................................................................................................ 6

Assembly .............................................................................................................................................. 7

Testing Prior to Operation .................................................................................................................... 8

Operating Instructions ........................................................................................................................10

Sharpener Maintenance ......................................................................................................................12

Cleaning and Sanitizing.......................................................................................................................14

Sharpening ..........................................................................................................................................17

Optional Accessories ..........................................................................................................................18

Troubleshooting ..................................................................................................................................20

Repair Parts/Repair Service................................................................................................................20

Specifications......................................................................................................................................20

Warranty.............................................................................................................................................21

The Berkel Company • World’s Leading Manufacturer of Slicer and Food Processing Equipment

BERKEL COMPANY

4406 Technology Drive · South Bend, Indiana 46628-9770

574/232-8222 · Fax 574/232-8116

(800) 348-0251

Form No. OM909/919E-0103N Printed in USA Berkel Company Part No. 3175-00925

2 • 909E & 919E OWNER/OPERATOR MANUAL

PELIGRO

CUCHILLAFILOSA

para evitar serios accidentes a su

persona siga las instrucciones de este

manual y

1. NUNCA utlice esta mçquina sin previa instrucciùn y autorizaciùn de su

supervisor.

2. LA MçQUINA DEBE apoyarse sobre un nivel solido y plano.

3. LOS PROTECTORES deben colocarse ANTES de enchufar y operar la

mçquina.

4. SIEMPRE utilice el enchufe original proveido por el fabricante.

5. SIEMPRE utilice el utensillo para empujar la

comida - nunca su mano.

6. NUNCA TOQUE LA CUCHILLA CON

LAMANO.

7. MANTENGA manos, brazos, cabello y

ropa suelta LEJOS de toda parte en movimiento

de la mçquina.

8. EN CASO DE QUE LA MÇQUINA SE TRABE,

apague y desconecte ANTES de sacar lo que la obstruye.

9. APAGUE Y DESCONECTE LA MçQUINA antes de limpiar,

sanitizar, o arreglar.

10. UTILIZE UNICAMENTE los repuestos provistos por el fabricante.

11. EN CASO de que los membretes de ‘PELIGRO’ se desprendan

de la mçquina o sean illegibles, llame al fabricante o a su

representante de service Berkel para que lo reemplace sin cargo.

909E & 919E OWNER/OPERATOR MANUAL • 3

WARNING

SHARP KNIFE BLADE

to avoid serious personal injury

follow all the instructions in this manual

and

1. NEVER touch this machine without training and authorization by your

supervisor.

2. MACHINE MUST BE on solid level support.

3. GUARDS MUST BE in place before plugging in and turning on machine.

4. ALWAYS use three pronged plug provided.

5. ALWAYS use food pusher not your hand.

6. NEVER TOUCH ROTATING KNIFE.

7. KEEP hands, arms, hair and loose clothing

clear of all moving parts.

8. SHOULD MACHINE JAM, turn off and unplug

before removing obstruction.

9. TURN OFFAND UNPLUG machine from power source before cleaning,

sanitizing or servicing.

10. USE ONLY the attachments provided by the manufacturer.

11. SHOULD any warning label on a machine come off or become unreadable,

contact the manufacturer or your Designated Berkel Service Location for a free

replacement.

4 • 909E & 919E OWNER/OPERATOR MANUAL

EQUIPMENT DESCRIPTION

Pusher

Hooks

Pusher

Slide Bar

Sharpener

Center Plate

909E & 919E OWNER/OPERATOR MANUAL • 5

EQUIPMENT DESCRIPTION

Product Table

Gauge Plate

Center Plate

Locking Knob

Slice Deflector

Product Table

Handle

ON/OFF

Switch

Shift Lever

Thickness

Control Knob

6 • 909E & 919E OWNER/OPERATOR MANUAL

INSTALLATION

GENERAL

SAFE OPERATION REQUIRES PROPER

INSTALLATION AND PROPER WORK AREA.

1. Slicer should be installed in an area having adequate lighting.

2. Operator should have adequate space to move freely in the work area.

MACHINE MUST BE INSTALLED AND

OPERATED ON SOLID LEVEL SUPPORT.

3. InstallationshouldbemadebyanauthorizedDesignatedBerkelServiceLocation(DBSL) whowill

demonstratetheslicerandregisteritforwarranty. AlistofDBSL’scanbefoundatwww.berkel.com.

NEVER TRY TO BYPASS SWITCHES

AND CIRCUITS PROVIDED.

DO NOT ACTIVATE BY WALL SWITCH.

4. After assembly, check to see that the following labels are in place on the slicer:

a. Warning label by power switch, part number 3175-00755.

b. Warning label on the front left corner of the housing, part number 3175-00650.

c. Warning label on the product table support arm, part number 3175-00767.

d. On the 919E, warning label on the sharpener cover, part number 3175-00768.

5. Post the Warning Wall Charts provided in a conspicuous place in the work area. They are part

numbers 3175-00557 and 3175-00541.

NEVER OPERATE ANY SLICER

WITHOUT THE LABELS IN PLACE.

INSTALLATION – MODEL 909E

1. Inspect to ensure all parts have been provided and the center plate knife guard is in place.

2. Place the slicer into position where it will be used.

INSTALLATION – MODEL 919E

1. Inspect to ensure all parts have been provided and the center plate knife guard is in place.

2. NSF regulations require the Model 919E slicer to be mounted on 4” legs. Tip the slicer onto a

thick pad of cloth.

909E & 919E OWNER/OPERATOR MANUAL • 7

3. Remove one of the short shipping legs and replace with one of the 4” legs. Tighten and install a

rubber foot.

CAUTION

Never have more than one leg loose at a time.

4. Once one 4” leg is in place, proceed to install the other three legs, ONE AT A TIME. Make sure

a rubber foot is on each leg.

5. When all four 4” legs are installed, get assistance from another person to lift and position the

machine where it will be used.

CAUTION

Do not set slicer upright by pulling it forward on two legs.

You may break one or more of the 4” legs.

ASSEMBLY

GENERAL

1. To assemble the product table on the slicer:

a. Since the pusher can slide or rotate, KEEP THE SLICING TABLE LEVEL.

b. Loosen the locking knob but do not remove.

c. Holdtheslicingtablewithbothhandsandloweritcarefullyintotheslotofthesupportarmuntil

it is against the stop.

d. Tighten the locking knob.

2. To release the product pusher from the end of the product table:

a. Grasp the product pusher knob.

b. Pull the pusher gently up toward the upper end of the product table and lift free from the stop.

c. Lower the pusher gently until it rests at the bottom of the product table.

3. Put a few drops of the sample Berkel USDA-authorized food machine oil supplied with the slicer

on the product pusher slide bar.

WARNING

USE ONLY USDA-AUTHORIZED OIL ON THIS MACHINE.

NON USDA-AUTHORIZED OIL MAY CONTAMINATE MACHINE

AND CAUSE FOOD POISONING AND PERSONAL INJURY.

4. USDA authorized Berkel oil is available in 2-oz (P/N 4675-00182), 16-oz (P/N 4675-00183) and

one-gallon (P/N 4675-00184) containers.

5. To store the pusher at the top of the product table, simply pull the product pusher to the top of the

table and allow the nylon button to catch behind the catch plate at the top of the product table.

8 • 909E & 919E OWNER/OPERATOR MANUAL

TESTING PRIOR TOOPERATION

WARNING

SHARP KNIFE

TO AVOID SERIOUS PERSONAL INJURY:

1. NEVER touch rotating knife.

2. Keep HANDS CLEAR of all MOVING PARTS. Use PRODUCT TABLE HANDLE—

not your hand.

3. Always TURN OFF slicer when NOT IN USE.

4. Always TURN thickness control knob as far to the right as possible when NOT IN USE.

5. TURN OFF and UNPLUG machine before CLEANING or SERVICING.

GENERAL

1. Make sure the machine is unplugged.

2. Check to see that the center plate, product table and sharpener assembly are in proper position.

3. Turn thickness control knob as far to the right as possible. This positions the gauge plate so that the

knife is not exposed during testing.

WARNING

TO AVOID SERIOUS PERSONAL INJURY,

NEVER TOUCH SHARP KNIFE.

4. Plug the power cord into a GROUNDED, APPROVED electrical outlet, using the plug that is

provided with the machine.

MANUAL OPERATION

Note: Make sure on the Model 919E slicers that the shift lever is in the manual position.

1. Turn the unit on by pushing the START switch up to its highest position, then release so that it goes

back to the middle position. The knife will start slowly, then speed up.

909E & 919E OWNER/OPERATOR MANUAL • 9

WARNING

THE PRODUCT TABLE HANDLE IS THE ONLY PART OF THE

SLICER YOU SHOULD EVER TOUCH WHILE SLICING.

2. Using the product table handle, slide the table back and forth. If there is any rough operation or

obstruction, shut the machine off, unplug the power cord, and call your nearest Designated Berkel

Service Location.

AUTOMATIC OPERATION

1. See General Section on Page 8.

2. With the unit OFF, push shift lever toward AUTO with left hand while sliding the product table

handle with the right hand until you feel it engage.

3. Remove your right hand from the product table handle.

WARNING

THE NEXT STEP WILL CAUSE THE PRODUCT TABLE TO

MOVE AUTOMATICALLY AND THE KNIFE TO ROTATE.

5. Start the machine. The slicer will now slice approximately 50 slices per minute.

6. Turn the slicer OFF after testing and push the shift lever to the MANUAL position.

10 • 909E & 919E OWNER/OPERATOR MANUAL

OPERATING INSTRUCTIONS

WARNING

SHARP KNIFE

TO AVOID SERIOUS PERSONAL INJURY:

1. NEVER touch rotating knife.

2. Keep HANDS CLEAR of all MOVING PARTS. Use PRODUCT TABLE HANDLE—

not your hand.

3. Always TURN OFF slicer when NOT IN USE.

4. Always TURN thickness control knob as far to the right as possible when NOT IN USE.

5. TURN OFF and UNPLUG machine before CLEANING or SERVICING.

GENERAL

1. Place the product to be sliced on the product table. Release the product pusher from its stored

position at the end of the product table and position at the end of the product. If the product is too

long, place the pusher on top of the product and use the hook on the pusher to hold the product in

place. The pusher will automatically feed the product toward the knife after every slice. Tighten

the knob.

WARNING

NEVER PUSH THE PRODUCT TOWARD

THE KNIFE WITH YOUR HAND.

2. The product table handle is used to move the product table during manual operation. DO NOT

TOUCH any other part of the slicer or the product while you are slicing.

THICKNESS ADJUSTMENT

1. Thickness adjustment allows you to vary the thickness of the slices from paper thin to more than

3/4 of an inch. To make thinner slices, turn the thickness control knob to the right. For thicker

slices, turn the knob to the left.

2. The numbers on the knob will help you set the slicer to the thickness that’s “just right” for a

product. The numbers and thickness may vary slightly from one machine to the next. If you’re

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