YASKAWA MP2200 User manual

MANUAL NO. TOBP C880700 02M

形式

MP2200/MP23/MP2400

マシンコントローラ

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MP2200/MP23/MP2400

Machine Controller

SAFETY PRECAUTIONS

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

JEPMC-MP23 (-E)　

JAPMC-CM23 (-E)

JAPMC-IO23 (-E)

JEPMC-IO23 (-E)

JEPMC-PL29 (-E)

JEPMC-AN29 (-E)

JEPMC-MTD2310-E

JEPMC-BU22 (-E)

JAPMC-CP22 (-E)

JAPMC-MC23 (-E)

JEPMC-REP2000 (-E)

JAPMC-EX22 (-E)

JAPMC-PL23-E

JAPMC-CP2700-E

JAPMC-AN23 (-E)

JAPMC-DO23 (-E)

JEPMC-MP2300S-E

JEPMC-MP2400-E

JAMSC-IO29-E

JEPMC-MT290-E

JEPMC-MT20-E

Ty p e 　

JEPMC-MP23 (-E)　

JAPMC-CM23 (-E)

JAPMC-IO23 (-E)

JEPMC-IO23 (-E)

JEPMC-PL29 (-E)

JEPMC-AN29 (-E)

JEPMC-MTD2310-E

JEPMC-BU22 (-E)

JAPMC-CP22 (-E)

JAPMC-MC23 (-E)

JEPMC-REP2000 (-E)

JAPMC-EX22 (-E)

JAPMC-PL23-E

JAPMC-CP2700-E

JAPMC-AN23 (-E)

JAPMC-DO23 (-E)

JEPMC-MP2300S-E

JEPMC-MP2400-E

JAMSC-IO29-E

JEPMC-MT290-E

JEPMC-MT20-E

or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,

or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed

with respect to the use of the information contained herein. Moreover, because Yaskawa is con-

stantly striving to improve its high-quality products, the information contained in this manual is

subject to change without notice. Every precaution has been taken in the preparation of this

manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is

any liability assumed for damages resulting from the use of the information contained in this

publication.

1 Introduction

E-1

1 Introduction

This safety precautions manual describes the MP2200/MP23/MP2400 Machine Control-

ler. To properly use the MP2200/MP23/MP2400 Machine Controller, read this safety

precautions manual and user’s manual (see the table below) thoroughly, and retain for easy ref-

erence for inspections and maintenance etc. Make sure that these manuals reach the end user.

2 Related Manuals

Refer to the following related manual as required.

3 General Precautions

The following describes general precautions. Note the following to ensure safe application.

• The drawings presented in this manual are sometimes shown without covers or protec-

tive guards. Always replace the cover or protective guard as specified first, and then

operate the products in accordance with the manual.

• The drawings presented in this manual are typical examples and may not match the

product you received.

• This manual is subject to change due to product improvement, specific modification, and

manual improvement. When this manual is revised, the manual code is updated and the

new manual is published as a next edition. The edition number appears on the front and

back covers.

• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa rep-

resentative or one of the offices listed on the back of this manual.

• Yaskawa will not take responsibility for the results of unauthorized modifications of this

product. Yaskawa shall not be liable for any damages or troubles resulting from unau-

thorized modification.

Manual Name Manual Number

Machine Controller MP2300S

Basic Module User’s Manual

SIEP C880732 00

Machine Controller MP2400

User’s Manual

SIEP C880742 00

Machine Controller MP2300

Basic Module User’s Manual

SIEP C880700 03

Machine Controller MP2000 Series

Communication Module User’s Manual

SIEP C880700 04

Machine Controller MP900/MP2000 Series

MECHATROLINK System User’s Manual

SIE-C887-5.1

Machine Controller MP2200

User’s Manual

SIEP C880700 14

Machine Controller MP2200/MP2300

Motion Module User’s Manual

SIEP C880700 16

Machine Controller MP2310

Basic Module User’s Manual

SIEP C880732 01

E-2

4 Safety Information

The following conventions are used to indicate precautions in this manual. Failure to heed pre-

cautions provided in this manual can result in serious or possibly even fatal injury or damage to

the products or to related equipment and systems.

Indicates precautions that, if not heeded, could possibly result in loss of life or seri-

ous injury.

Indicates precautions that, if not heeded, could result in relatively serious or minor

injury, damage to the product, or faulty operation.

In some situations, the precautions indicated could have serious consequences if not heeded.

Indicates prohibited actions that must not be performed. For example, this symbol

would be used to indicate that fire is prohibited as follows: .

Indicates compulsory actions that must be performed. For example, this symbol

would be used to indicate that grounding is compulsory as follows: .

WARNING

CAUTION

PROHIBITED

MANDATORY

5 Notes for Safe Operation

E-3

5 Notes for Safe Operation

Read this manual thoroughly before checking products on delivery, storage and transportation,

installation, wiring, maintenance and inspection, and disposal of the MP2200/MP23/

MP2400 Machine Controller.

• Before starting operation with a machine connected, make sure that an emergency stop can

be applied at any time.

Failure to observe this warning may result in injury.

• Never touch the inside of the unit.

Failure to observe this warning may result in electric shock.

• Do not remove the front cover while the power is ON.

Failure to observe this warning may result in electric shock.

• Follow the procedures and instructions for trial operation precisely as noted in the Machine

Controller MP2200 User’s Manual (Manual No.: SIEP C880700 14), the Machine Controller

MP2300 Basic Module User’s Manual (Manual No.: SIEP C880700 03), the Machine Con-

troller MP2300S Basic Module User’s Manual (Manual No.: SIEP C880732 00), the Machine

Controller MP2310 Basic Module User’s Manual (Manual No.: SIEP C880732 01), and the

Machine Controller MP2400 User’s Manual (Manual No.: SIEP C880742 00).

Malfunctions that occur after the servomotor is connected to the equipment not only damage the

equipment, but may also cause an accident resulting in death or injury.

• Do not damage, press, exert excessive force or place heavy objects on the cables.

Failure to observe this warning may result in electric shock, stopping operation of the product, or

burning.

• Do not modify the product.

Failure to observe this warning may result in injury or damage to the product.

• Do not come close to the machine immediately after resetting momentary power loss to

avoid an unexpected restart. Take appropriate measures to ensure safety against an unex-

pected restart.

Failure to observe this warning may result in injury.

• Installation, disassembly, or repair must be performed only by authorized personnel.

Failure to observe this warning may result in electric shock or injury.

WARNING

E-4

Storage and Transportation

Installation

• Do not store or install the product in the following places.

• Locations subject to direct sunlight.

• Locations subject to temperatures outside the range specified in the storage/installation temperature conditions.

• Locations subject to humidity outside the range specified in the storage/installation humidity conditions.

• Locations subject to condensation as the result of extreme changes in temperature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust, salts, or iron dust.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

Failure to observe this caution may result in fire, electric shock, or damage to the product.

• Do not place any load exceeding the limit.

Failure to observe this caution may result in injury or malfunction.

• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or

plywood, the packing materials must be treated before the product is packaged, and methods other than

fumigation must be used.

Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30

minutes or more.

If the electronic products, which include stand-alone products and products installed in machines, are packed with

fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from

the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or

iodine can contribute to the erosion of the capacitors.

• Never use the products in an environment subject to water, corrosive gases, inflammable gases, or com-

bustibles.

Failure to observe this caution may result in electric shock or fire.

• Do not step on or place a heavy object on the product.

Failure to observe this caution may result in injury.

• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.

Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.

• Be sure to install the product in the correct direction.

Failure to observe this caution may result in malfunction.

• Provide the specified clearances between the unit and the control panel or with other devices.

Failure to observe this caution may result in fire or malfunction.

• Do not apply any strong impact.

Failure to observe this caution may result in malfunction.

CAUTION

5 Notes for Safe Operation

E-5

Wiring

• Be sure to wire correctly and securely.

Failure to observe this caution may result in motor overrun, injury, or malfunction.

• Always use the specified power supply voltage.

An incorrect voltage may result in burning.

• Take appropriate measures to ensure that the input power supply is supplied within the specified voltage

fluctuation range. Be particularly careful in places where the power supply is unstable.

An incorrect power supply may result in damage to the product.

• Install external breakers or other safety devices against short-circuiting in external wiring.

Failure to observe this caution may result in fire.

• Take appropriate and sufficient countermeasures for each when installing systems in the following loca-

tions.

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields and magnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

Failure to observe this caution may result in damage to the product.

• Do not reverse the polarity of the battery when connecting it.

Failure to observe this caution may damage the battery or cause it to explode.

• Before turning ON the Machine Controller main unit power supply, configure the circuit that turns it ON.

If the Machine Controller main unit power supply is turned ON after an external power supply such as a 24-V power

supply for the I/O is turned ON, the output from the option output module may be momentarily turned ON. For

details, refer to 8 Wiring.

• Implement countermeasures outside of the Machine Controller to ensure the safety of the overall system

even if any of the following conditions occurs.

• The Machine Controller fails or an error occurs due to external factors.

• The self-diagnosis function of the Machine Controller detects an error, stops operation, and either turns OFF or

holds the signal outputs.

• A Machine Controller output remains ON or OFF as the result of fusing or burning of the output relay or destruction

of the output transistor.

• The output voltage drops because the 24-VDC output from the Machine Controller is overloaded or short-circuited,

preventing outputting the signal.

Failure to observe this caution may result in injury, damage to the product, or burning.

• Configure emergency stop circuits, interlock circuits, and limit circuits related to safety in control circuits out-

side of the Machine Controller.

Failure to observe this caution may result in injury or damage to the product.

• When using MECHATROLINK I/O Modules, use establishing MECHATROLINK communications as an

interlock condition.

Failure to observe this caution may result in damage to the product.

CAUTION

E-6

Maintenance and Inspection

Disposal

• Do not disassemble the unit.

Failure to observe this caution may result in electric shock or injury.

• Do not attempt to change wiring while the power is ON.

Failure to observe this caution may result in electric shock or injury.

• When replacing the MP2200/MP23/MP2400, resume operation only after transferring the previous

MP2200/MP23/MP2400 programs and parameters to the new MP2200/MP23/MP2400.

Failure to observe this caution may result in damage to the product.

• When disposing of the products, treat them as ordinary industrial waste.

CAUTION

6 Receiving

E-7

6 Receiving

Confirm the model number of each product upon receiving the delivery.

Products Abbrevia-

tion

Model Outline

MP2200

Main Unit

Base Unit MBU-01 JEPMC-BU2200 (-E) Power supply, Mounting base

MBU-02 JEPMC-BU2210 (-E) Power supply, Mounting base

MBU-03 JEPMC-BU2220 (-E) Power supply, Mounting base

CPU Module CPU-01 JAPMC-CP2200 (-E) CPU

CPU-02 JAPMC-CP2210 (-E) CPU, USB port, and CF card slot

CPU-03 JAPMC-CP2220-E CPU, Ethernet, and CF card slot

CPU-04 JAPMC-CP2230-E CPU, Ethernet

Connection Module

between Racks

EXIOIF JAPMC-EX2200 (-E) Connection between racks

MP2300

Main Unit

Basic Module MP2300 JEPMC-MP2300 (-E) Power supply, Mounting base, CPU,

MECHATROLINK-I, MECHATROLINK-II,

8 inputs, 4 outputs

MP2310

Main Unit

Basic Module MP2310 JEPMC-MP2310-E Power supply, Mounting base, CPU,

MECHATROLINK-I, MECHATROLINK-II,

Ethernet communication

MP2300S

Main Unit

Basic Module MP2300S JEPMC-MP2300S-E Power supply, Mounting base, CPU,

MECHATROLINK-I, MECHATROLINK-II,

Ethernet communication

MP2400

Main Unit

Basic Module MP2400 JEPMC-MP2400-E Power supply, Mounting base, CPU,

MECHATROLINK-I, MECHATROLINK-II,

Ethernet communication

Option

Module

Motion Module SVA-01 JAPMC-MC2300 Analog interface

SVB-01 JAPMC-MC2310 (-E) MECHATROLINK-I, -II interface

SVC-01 JAPMC-MC2320-E MECHATROLINK-III

PO-01 JAPMC-PL2310-E Pulse output

Multiple-CPU

Module

MPU-01 JAPMC-CP2700-E Optional Module with CPU + SVC-01 functions

Communications

Module

218IF-01 JAPMC-CM2300 (-E) RS232C/Ethernet communication

218IF-02 JAPMC-CM2302-E

217IF-01 JAPMC-CM2310 (-E) RS232C/RS422 communication

260IF-01 JAPMC-CM2320 (-E) RS232C/DeviceNet communication

261IF-01 JAPMC-CM2330 (-E) RS232C/PROFIBUS communication

262IF-01 JAPMC-CM2303-E FL-net communication

263IF-01 JAPMC-CM2304-E EtherNet/IP communication

264IF-01 JAPMC-CM2305-E EtherCAT communication

265IF-01 JAPMC-CM2390-E CompoNet communication

266IF-01 JAPMC-CM2306-E PROFINET communication

266IF-02 JAPMC-CM2307-E

215AIF-01 JAPMC-CM2360 (-E) RS232C/MPLINK communication

I/O Module LIO-01 JAPMC-IO2300 (-E) 16 inputs, 16 outputs (sink mode output)

1 pulse input

LIO-02 JAPMC-IO2301 (-E) 16 inputs, 16 outputs (source mode output)

1 pulse input

E-8

Note: 1. Depending on the combination of option modules in the MP2300, model number will

vary.

JEPMC-MP2300-Y: Arbitrary number

2. Models that have model numbers ending in "-E" are RoHS compliant.

Models that have model numbers ending in "(-E)" can be ordered with or without "-E."

Option

Module

(cont’d)

I/O Module

(cont’d)

LIO-04 JAPMC-IO2303 (-E) 32 inputs, 32 outputs (sink mode output)

LIO-05 JAPMC-IO2304 (-E) 32 inputs, 32 outputs (source mode output)

LIO-06 JAPMC-IO2305-E 8 inputs, 8 outputs (sink mode output)

1 analog input, 1 analog output

1 pulse input

AI-01 JAPMC-AN2300 (-E) Analog input

AO-01 JAPMC-AN2310-E Analog output

CNTR-01 JAPMC-PL2300-E Pulse counter

DO-01 JAPMC-DO2300 (-E) 64 digital outputs

Option Unit MECHATROLINK

I/O Module

IO2310 JEPMC-IO2310 (-E) 64 inputs, 64 outputs (sink mode output)

IO2330 JEPMC-IO2330 (-E) 64 inputs, 64 outputs (source mode output)

IO2900-E JAMSC-IO2900-E 16 inputs

IO2910-E JAMSC-IO2910-E 16 outputs (sink mode output)

IO2920-E JAMSC-IO2920-E 8 inputs, 8 outputs (sink mode output)

IO2950-E JAMSC-IO2950-E 8 relay outputs

PL2900 JEPMC-PL2900 (-E) Reversible counter input, 2 channels

PL2910 JEPMC-PL2910 (-E) Pulse output, 2 channels

AN2900 JEPMC-AN2900 (-E) Analog input,

-10 to 10 V, 4 channels

AN2910 JEPMC-AN2910 (-E) Analog output,

-10 to 10 V, 2 channels

MECHATROLINK-II

Repeater

REP2000 JEPMC-REP2000 (-E) For extension of MECHATROLINK-II network and

increased number of slaves.

MECHATROLINK-III

I/O Module

MTD2310 JEPMC-MTD2310-E 64 inputs, 64 outputs (sink mode output)

MTA2900 JEPMC-MTA2900-E Analog input, 8 channels

Input range: -10 to +10 V, 0 to 10 V, or 0 to 20 mA

Select the range by setting parameters

MTA2910 JEPMC-MTA2910-E Analog output, 4 channels

Output range: -10 to +10 V or 0 to 10 V

Select the range by setting parameters

MTP2900 JEPMC-MTP2900-E Pulse input (counter), 2 channels

5 V: Max. frequency 4 MHz with RS-422

(non-insulated)

12 V: Max. frequency 120 kHz

MTP2910 JEPMC-MTP2910-E Pulse output (pulse motion) 4 channels

5 V differential output

MECHATROLINK-III

Compatible Module

MTNA-01 JEPMC-MT2010-E Network Analyzer

MTNA-02 JEPMC-MT2020-E Network Adapter

(cont’d)

Products Abbrevia-

tion

Model Outline

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