YASKAWA GPD515C User manual

GPD 515/G5 Drive

Technical Manual

Models: GPD515C- and CIMR-G5M Document Number: TM 4515

The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse

width modulated AC motor drive which generates an adjustable voltage/frequency three

phase output for complete speed control of most conventional squirrel cage induction

motors. Automatic stall prevention and voltage boost prevents nuisance tripping during load

or line side transient conditions. The drive will not induce any voltage line notching distortion

back to the utility line and maintains a displacement power factor of not less than 0.98

throughout its speed range.

When properly installed, operated and maintained, the drive will provide a lifetime of

service. It is mandatory that the person who operates, inspects, or maintains this

equipment thoroughly read and understand this manual before proceeding.

This manual primarily describes the GPD 515/G5, but contains basic information for the

operator control station as well. This manual is equally applicable to drives labelled

GPD 515 or G5.

The drive is thoroughly tested at the factory. After unpacking, verify the part numbers

with the purchase order (invoice). Any damages or shortages evident when the equipment

is received must be reported immediately to the commercial carrier who transported the

equipment. Assistance, if required, is available from your sales representative.

If the drive will be stored after receiving, keep it in its original packaging and store

according to storage temperature specifications in Appendix 2.

Location of the drive is important to achieve proper performance and normal operating life.

The unit should be installed in an area where it will be protected from:

• Direct sunlight, rain or moisture.

• Corrosive gases or liquids.

• Vibration, airborne dust or metallic particles.

When preparing to mount the drive, lift it by its base, never by the front cover. For

effective cooling as well as proper maintenance, the drive must be installed on a flat, non-

flammable vertical surface (wall or panel) using four mounting screws. There MUST be a

MINIMUM 4.7 in. clearance above and below the drive to allow air flow over the heat sink

fins. A minimum 1.2 in. clearance is required on each side on the drive.

A GPD 515/G5 in a free-standing floor-mount cabinet must be positioned with enough

clear-ance for opening the door of the cabinet; this will ensure sufficient air space for

cooling. Make sure air entering the drive is below 113°F (45°C) (for protected chassis

drives), or below 104°F (40°C) (for NEMA 1 drives), by adding a fan or other cooling

device, if needed. See environmental specifications in Appendix 2.

1-1

Section 1. RECEIVING AND INSTALLATION

1.1 GENERAL

1.2 RECEIVING

1. 3 PH YS ICAL INSTALLATION

All basic interconnections (using the Digital Operator) are shown in Figures 1-3 and 1-4.

1 . 4 . 1 M a i n C i r c u i t I n p u t / O u t p u t

Complete wire interconnections according to Table 1-2, Figure 1-3 and Figure 1-4. Be sure to

observe the following:

• Use 600V vinyl-sheathed wire or equivalent. Wire size and type should be determined by local

electrical codes.

• Avoid routing power wiring near equipment sensitive to electrical noise.

• Avoid running input and output wiring in the same conduit.

• NEVER connect AC main power to output terminals T1(U), T2(V), and T3(W).

• NEVER allow wire leads to contact metal surfaces. Short-circuit may result.

• NEVER connect power factor correction capacitors to the drive output. Consult

Yaskawa when connecting noise filters to the drive output.

• WIRE SIZING MUST BE SUITABLE FOR CLASS I CIRCUITS.

• When connecting motor to drive’s output terminals, include a separate ground wire. Attach ground

wire solidly to motor frame and to drive’s ground terminal.

• When using armored or shielded cable for connection between drive and motor, solidly connect

armor or shield to motor frame, and to drive’s ground terminal.

• Motor lead length should NOT EXCEED 164 feet (50 meters), and motor wiring should be run in

a separate conduit from other power wiring. If lead length must exceed this distance, reduce

carrier frequency (see paragraph 5.8) and consult factory for proper installation procedures.

• Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire

gauge. Install connectors using the correct crimp tool recommended by the connector

manufacturer.

1-2

1.4 ELECTRICAL INSTALLATION

WIRE SIZE TERMINAL CLOSED-LOOP CLAMPING TORQUE

AWG mm2SCREW CONNECTOR STEEL COPPER

lb-in N-m lb-in N-m

20 0.5 M3.5 1.25 - 3.5 7.8 0.9 7.0 0.8

18 0.75 M4 1.25 - 4 13.0 1.5 10.4 1.2

16 1.25 M4 1.25 - 4 13.0 1.5 10.4 1.2

M4 2 - 4 13.0 1.5 10.4 1.2

14 2 M5 2 - 5 26.1 20.9 3.1 2.4

M4 3.5 - 4 13.0 1.5 10.4 1.2

12 3.5 M5 3.5 - 5 26.1 20.9 3.1 2.4

M4 5.5 - 4 13.0 1.5 10.4 1.2

10 5.5 M5 5.5 - 5 26.1 20.9 3.1 2.4

M5 8 - 5 26.1 20.9 3.1 2.4

8 8 M6 8 - 6 40.9 34.8 4.8 4.1

6 14 M6 14 - 6 40.9 34.8 4.8 4.1

4 22 M8 22 - 8 100.0 82.6 11.7 10.7

M8 38 - 8 100.0 82.6 11.7 10.7

2 38 M10 38 - 10 182.6 156.5 21.4 18.4

1/0 60 M10 60 - 10 182.6 156.5 21.4 18.4

3/0 80 M10 80 - 10 182.6 156.5 21.4 18.4

M10 100 - 10 182.6 156.5 21.4 18.4

4/0 100 M12 100 - 12 313.0 191.3 36.7 23.1

MCM300 150 M12 150 - 12 313.0 191.3 36.7 23.1

MCM400 200 M12 200 - 12 313.0 191.3 36.7 23.1

M12 325 - 12 313.0 191.3 36.7 23.1

MCM650 325 M16 325 - 16 313.0 191.3 36.7 23.1

1-3

HP TERMINAL WIRE SIZE

RATING TERMINAL SYMBOL SCREW AWG MM2

20P41F A003, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, M4 14 - 10 2 - 5.5

20P71F A006 T1 (U), T2 (V), T3 (W),

21P51F A008 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5

T2 (V), T3 (W)

M4 12 - 10 3.5 - 5.5

22P21F A011 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 12 - 10 3.5 - 5.5

T2 (V), T3 (W),

23P71F A017 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 10 5.5

T2 (V), T3 (W),

25P51F A025, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M5 8 8

27P51F A033 T2 (V), T3 (W)

M5 10 - 8 5.5 - 8

20111F A049 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M6 4 22

T2 (V), T3 (W)

M6 8 8

20151F A064 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M8 3 30

T2 (V), T3 (W)

M6 8 8

20181F A080, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M8 3 30

20221F A096 T2 (V), T3 (W)

M8 6 14

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

20300F A130 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 4/0 100

, ⊕3, M8 4 22

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

20370F A160 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕3, M8 4 22

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

20550F A224 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕3, M8 3 30

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

20750F A300 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M12 4/0 x 2P 100 x 2P

, ⊕3, M8 1 50

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

SECTION A. 230V

NEW DRIVE OLD DRIVE

TERMINAL

WIRE SIZE

MODEL NO. MODEL NO. TERMINAL SYMBOL

CIMR-G5M GPD515C– SCREW AWG mm2

Table 1-1. Typical Wire Sizing For Main Circuit*

* Consult local electrical codes for wire sizing requirements.

1-4

DRIVE TERMINAL WIRE SIZE

MODEL NO. TERMINAL SYMBOL SCREW AWG mm2

40P41F B001 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5

T2 (V), T3 (W),

40P71F B003, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 14 - 10 2 - 5.5

41P51F B004, T2 (V), T3 (W)

43P71F B008 M4 12 - 10 3.5 - 5.5

44P01F B011, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 12 - 10 3.5 - 5.5

45P51F B014 T2 (V), T3 (W),

47P51F B021 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 8 - 6 8 - 14

T2 (V), T3 (W),

40111F B027, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M5 8 - 6 8 - 14

40151F B034 T2 (V), T3 (W)

M6 8 8

40181F B041 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M6 6 14

T2 (V), T3 (W)

M8 8 8

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

40221F B052 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M6 4 22

T2 (V), T3 (W)

M8 8 8

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

40301F B065 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M8 4 22

T2 (V), T3 (W)

M8 8 8

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

40371F B080 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M8 3 30

T2 (V), T3 (W)

M8 6 14

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

40451F B096 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, ⊕3, T1 (U), M8 1 50

T2 (V), T3 (W)

M8 6 14

1 (r),

2 (

) M4 20 - 10 0.5 - 5.5

40551F B128 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 4/0 100

, ⊕3, M8 4 22

1 (r),

2 200 (

200),

2 400 (

400) M4 20 - 10 0.5 - 5.5

40750F B165 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕3, M8 4 22

1 (r),

2 200 (

200),

2 400 (

400) M4 20 - 10 0.5 - 5.5

41100F B224 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M10 1/0 x 2P 60 x 2P

, ⊕3, M8 3 30

1 (r),

2 200 (

200),

2 400 (

400) M4 20 - 10 0.5 - 5.5

41600F B302 L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) M12 4/0 x 2P 100 x 2P

, ⊕3, M8 1 50

1 (r),

2 200 (

200),

2 400 (

400) M4 20 - 10 0.5 - 5.5

41850F B340, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕3, T1 (U), T2 (V), M16

MCM650 x 2P

325 x 2P

42200F B450, T3 (W)

43000F B605 M8 1/0 60

1 (r),

2 200 (

200),

2 400 (

400) M4 20 - 10 0.5 - 5.5

Section B. 460V

NEW DRIVE OLD DRIVE

TERMINAL

WIRE SIZE

MODEL NO. MODEL NO. TERMINAL SYMBOL

CIMR-G5M GPD515C– SCREW AWG mm2

Table 1-1. Typical Wire Sizing For Main Circuit - Continued*

* Consult local electrical codes for wire sizing requirements.

1-5

DRIVE TERMINAL WIRE SIZE

MODEL NO.TERMINAL SYMBOL SCREW AWG mm2

51P51F C003, L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 14-10 2 - 5.5

52P21F C004 T2 (V), T3 (W)

53P71F C006 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 14-10 2 - 5.5

T2 (V), T3 (W)

12-10 3.5-5.5

55P51F C010 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 12-10 3.5-5.5

T2 (V), T3 (W)

57P51F C012 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M4 10 5.5

T2 (V), T3 (W)

12-10 3.5-5.5

50111F C017 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M5 10-6 5.5-14

T2 (V), T3 (W)

50151F C022 L1 (R), L2 (S), L3 (T), , ⊕1, ⊕2, B1, B2, T1 (U), M5 8-6 8-14

T2 (V), T3 (W)

M6 10-6 5.5-14

50181F C027 L1 (R), L2 (S), L3 (T),

⊕1, B1, B2, T1 (U), M6 8-6 8-14

50221F C032 T2 (V), T3 (W)

◆10-6 5.5-14

1 (r),

) M4 14 - 10 2 - 5.5

50301F C041 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M8 6-1/0 14-50

◆8-2 8-30

1 (r),

) M4 14 - 10 2 - 5.5

50371F C052 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M8 4-1/0 22-50

◆8-2 8-30

1 (r),

) M4 14 - 10 2 - 5.5

50451F C062 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M8 3-1/0 30-50

◆8-2 8-30

1 (r),

) M4 14 - 10 2 - 5.5

50551F C077 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M8 2-1/0 30-50

◆6-2 22-30

1 (r),

) M4 14 - 10 2 - 5.5

50751F C099 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M8 2/0-1/0 50-60

◆4-2 22-30

1 (r),

) M4 14 - 10 2 - 5.5

50900F C130 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M10 3/0-300 80-150

◆4-2/0 22-60

1 (r),

) M4 14 - 10 2 - 5.5

51100F C172 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M12 300-400 150-200

◆4-2/0 22-60

1 (r),

) M4 14 - 10 2 - 5.5

51600F C200 L1 (R), L2 (S), L3 (T),

⊕1, T1 (U), T2 (V), T3 (W) M12 350-400 180-200

◆3-2/0 30-60

1 (r),

) M4 14 - 10 2 - 5.5

Section C. 600V

NEW DRIVE OLD DRIVE

TERMINAL

WIRE SIZE

MODEL NO. MODEL NO. TERMINAL SYMBOL

CIMR-G5M GPD515C– SCREW AWG mm2

◆Indicates terminal uses a pressure lug.

* Consult local electrical codes for wire sizing requirements.

Table 1-1. Typical Wire Sizing For Main Circuit - Continued*

SECTION A. 230V

TERMINAL FUNCTION

1 HP 3 TO 40 HP

L1 (R) Three phase Main circuit input power supply

L2 (S) 200 / 208 / 220V at 50 Hz; 200 / 208 / 220 / 230V at 60 Hz

L3 (T)

T1 (U) Three phase AC output to motor

T2 (V) 0V to max. input voltage level

T3 (W)

B2 DB Resistor terminals (B1 & B2) – – – – – –

⊕1 DC Reactor terminals (⊕1 & ⊕2)

⊕2 DC Bus terminals (⊕1 & ) – – – – – –

⊕3 – – – – – – DB Unit terminals (⊕3 & )

1(r) Power for heat sink fan:

) – – – – – –

1to

2: 230 VAC

Ground terminal (100 ohms or less)

SECTION B. 460V

TERMINAL FUNCTION 1 TO 60 HP

L1 (R) Three phase Main circuit input power supply

L2 (S) 380 / 400 / 415 / 460V at 50/60 Hz

L3 (T)

T1 (U) Three phase AC output to motor

T2 (V) 0V to max. input voltage level

T3 (W)

B2 DB Resistor terminals (B1 & B2) – – – – – –

⊕1 DC Reactor terminals (⊕1 & ⊕2)

⊕2 DC Bus terminals (⊕1 & ) – – – – – –

⊕3 – – – – – – DB Unit terminals (⊕3 & )

1(r) Power for heat sink fan: Power for heat sink fan:

)

1to

2: 230 VAC

1to

2200: 230 Vac

2200 (

200) – – – – – –

1to

2400: 460 Vac

2400 (

400) – – – – – –

Ground terminal

SECTION A. 230V

FUNCTION

New Model No. 20P41F - 20111F - 20151F 20181F 20300F - 20750F

TERMINAL CIMR-G5M 27P51F 20221F

Old Model No. A003 - A033 A049 - A064 A080, - A130 - A300

GPD515C- A096

1-6

Table 1-2. Terminal Functions and Voltages of Main Circuit

– – – – – indicates that terminals are not present.

SECTION B. 460V

FUNCTION

New Model No. 40P41F - 40151F 40181F - 40451F 40551F - 43000F

TERMINAL CIMR-G5M

Old Model No. B001 - B034 B041 - B096 B128 - B605

GPD515C-

L1 (R) Three phase Main circuit input power supply

L2 (S) 500 / 575 / 600V at 50 Hz / 60HZ

L3 (T)

T1 (U) Three phase AC output to motor

T2 (V) 0V to max. input voltage level

T3 (W)

B2 DB Resistor terminals (B1 & B2)

⊕1

⊕2

1(r) Power for heat sink fan:

)

1to

2: 600 VAC

DB Units terminals (⊕1 & ) (C041 to C200 only)

DC Bus terminals (⊕1 & )

DC Reactor terminals (⊕1 & ⊕2)

DC Bus terminals (⊕1 & )

Ground terminal (100 ohms or less)

SECTION C. 600V

FUNCTION

New Model No. 51P51F - 50151F 50181F - 50221F 50301F - 51600F

TERMINAL CIMR-G5M

Old Model No. C003 - C022 C027 - C032 C041 - C200

GPD515C-

1-7

Table 1-2. Terminal Functions and Voltages of Main Circuit

Main Circuit Configuration Block Diagrams 230V

CIMR-G5M20P41F to 27P51F

GPD515C-A003 to -A033

CIMR-G5M20111F to 20151F

GPD515C-A049 to -A064

CIMR-G5M20181F, 20221F

GPD515C-A080, -A096

CIMR-G5M20300F to 20750F

GPD515C-A130 to -A300

1-8

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Cooling Fan

(A011 to A033 only)

(RCC)

U (T1)

V (T2)

W (T3)

(DCL

Option)

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Cooling Fan

(RCC)

U (T1)

V (T2)

W (T3)

(DCL

Option)

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Internal

Cooling Fan

(RCC)

U (T1)

V (T2)

W (T3)

Cooling Fan

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Internal

Cooling Fan

(RCC)

U (T1)

V (T2)

W (T3)

Cooling Fan

When using DC input as main circuit

power, connect 230Vac to control power

transformer terminals l(r) and l(s).

When using DC input as main circuit

power, connect 230Vac to control power

transformer terminals l(r) and l(s).

1-9

Main Circuit Configuration Block Diagrams 460V

CIMR-G5M40P41F to 40151F

GPD515C- B001 to - B034

CIMR-G5M40181F to 40451F

GPD515C- B041 to - B096

CIMR-G5M40551F to 41600F

GPD515C- B128 to - B302

CIMR-G5M41850F to 43000F

GPD515C- B340 to - B605

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Internal

Cooling Fan

(RCC)

U (T1)

V (T2)

W (T3)

Cooling Fan

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Cooling Fan

(B008 to B034 only)

(RCC)

U (T1)

V (T2)

W (T3)

(DCL

Option)

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

Internal

Cooling Fan

(RCC)

U (T1)

V (T2)

W (T3)

Cooling Fan

L1 (R)

L2 (S)

L3 (T)

Power

Supply

Control

Circuit

(RCC)

U (T1)

V (T2)

W (T3)

Cooling Fan

When using DC input as main circuit

power, connect 460Vac to control power

transformer terminals l1(r) and l2(s).

When using DC input as main circuit

power, connect 460Vac to control

power transformer terminals l1(r) and

l2400 (s400).

When using DC input as main

circuit power, connect 460Vac to

control power transformer

terminals l1(r) and l2400 (s400).

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