Veratron VL ACOUSTIC BUZZER User manual
B001457
TIMELESS INSTRUMENTS
VL ACOUSTIC BUZZER
USER MANUAL
rev. AA
DE
EN
IT
FR
ES
PT
CONTENT
B001457
CONTENT
Content .................................................................................... 2
Safety Informat on ................................................................. 3
Safety During Installation .............................................................. 3
Safety After Installation .................................................................. 4
Electrical Connection ..................................................................... 4
Mechan cal Installat on ........................................................ 5
Before the Assem ly ....................................................................... 5
Installation with Spinlock ............................................................... 6
Flush Mounting .................................................................................. 7
Installation with Brackets .............................................................. 8
Electr cal Installat on ............................................................ 9
Connection Diagram ..................................................................... 10
Sound Pattern ................................................................................... 10
Techn cal Data ....................................................................... 11
Accessor es ........................................................................... 12
SAFETY INFORMATION
B001457
SAFETY INFORMATION
WARNING
•No smoking! No open fire or heat sources!
•The product was developed, manufactured,
and inspected according to the asic safety
requirements of EC Guidelines and state-of-
the-art technology.
•The instrument is designed for use in grounded
vehicles and machines as well as in pleasure
oats, including non-classified commercial
shipping.
•Use our product only as intended. Use of the
product for reasons other than its intended use
may lead to personal injury, property damage
or environmental damage. Before installation,
check the vehicle documentation for vehicle
type and any possi le special features!
•Use the assem ly plan to learn the location of
the fuel/hydraulic/compressed air and
electrical lines!
•Note possi le modifications to the vehicle,
which must e considered during installation!
•To prevent personal injury, property damage or
environmental damage, asic knowledge of
motor vehicle/ship uilding electronics and
mechanics is required.
•Make sure that the engine cannot start
unintentionally during installation!
•Modifications or manipulations to veratron
products can affect safety. Consequently, you
may not modify or manipulate the product!
•When removing/installing seats, covers, etc.,
ensure that lines are not damaged and plug-in
connections are not loosened!
•Note all data from other installed instruments
with volatile electronic memories.
SAFETY DURING INSTALLATION
•During installation, ensure that the product’s
components do not affect or limit vehicle
functions. Avoid damaging these components!
•Only install undamaged parts in a vehicle!
•During installation, ensure that the product
does not impair the field of vision and that it
cannot impact the driver’s or passenger’s head!
•A specialized technician should install the
product. If you install the product yourself,
wear appropriate work clothing. Do not wear
loose clothing, as it may get caught in moving
parts. Protect long hair with a hair net.
•When working on the on- oard electronics, do
not wear metallic or conductive jewelry such as
necklaces, racelets, rings, etc.
•If work on a running engine is required, exercise
extreme caution. Wear only appropriate work
clothing as you are at risk of personal injury,
resulting from eing crushed or urned.
•Before eginning, disconnect the negative
terminal on the attery, otherwise you risk a
short circuit. If the vehicle is supplied y
auxiliary atteries, you must also disconnect
the negative terminals on these atteries!
Short circuits can cause fires, attery
explosions and damages to other electronic
systems. Please note that when you disconnect
the attery, all volatile electronic memories
lose their input values and must e
reprogrammed.
•If working on gasoline oat motors, let the
motor compartment fan run efore eginning
work.
•Pay attention to how lines and ca le harnesses
are laid so that you do not drill or saw through
them!
•Do not install the product in the mechanical
and electrical air ag area!
•Do not drill holes or ports in load- earing or
sta ilizing stays or tie ars!
•When working underneath the vehicle, secure
it according to the specifications from the
vehicle manufacturer.
•Note the necessary clearance ehind the drill
hole or port at the installation location.
Required mounting depth: 65 mm.
•Drill small ports; enlarge and complete them, if
necessary, using taper milling tools, sa er saws,
SAFETY INFORMATION
B001457
keyhole saws or files. De urr edges. Follow the
safety instructions of the tool manufacturer.
•Use only insulated tools, if work is necessary on
live parts.
•Use only the multimeter or diode test lamps
provided, to measure voltages and currents in
the vehicle/machine or oat. Use of
conventional test lamps can cause damage to
control units or other electronic systems.
•The electrical indicator outputs and ca les
connected to them must e protected from
direct contact and damage. The ca les in use
must have enough insulation and electric
strength and the contact points must e safe
from touch.
•Use appropriate measures to also protect the
electrically conductive parts on the connected
consumer from direct contact. Laying metallic,
uninsulated ca les and contacts is prohi ited.
SAFETY AFTER INSTALLATION
•Connect the ground ca le tightly to the
negative terminal of the attery.
•Reenter/reprogram the volatile electronic
memory values.
•Check all functions.
•Use only clean water to clean the components.
Note the Ingress Protection (IP) ratings (IEC
60529).
ELECTRICAL CONNECTION
•Note ca le cross-sectional area!
•Reducing the ca le cross-sectional area leads
to higher current density, which can cause the
ca le cross-sectional area in question to heat
up!
•When installing electrical ca les, use the
provided ca le ducts and harnesses; however,
do not run ca les parallel to ignition ca les or
to ca les that lead to large electricity
consumers.
•Fasten ca les with ca le ties or adhesive tape.
Do not run ca les over moving parts. Do not
attach ca les to the steering column!
•Ensure that ca les are not su ject to tensile,
compressive or shearing forces.
•If ca les are run through drill holes, protect
them using ru er sleeves or the like.
•Use only one ca le stripper to strip the ca le.
Adjust the stripper so that stranded wires are
not damaged or separated.
•Use only a soft soldering process or
commercially availa le crimp connector to
solder new ca le connections!
•Make crimp connections with ca le crimping
pliers only. Follow the safety instructions of the
tool manufacturer.
•Insulate exposed stranded wires to prevent
short circuits.
•Caution: Risk of short circuit if junctions are
faulty or ca les are damaged.
•Short circuits in the vehicle network can cause
fires, attery explosions and damages to other
electronic systems. Consequently, all power
supply ca le connections must e provided
with welda le connectors and e sufficiently
insulated.
•Ensure ground connections are sound.
•Faulty connections can cause short circuits.
Only connect ca les according to the electrical
wiring diagram.
•
If operating the instrument on power supply
units, note that the power supply unit must e
sta ilized and it must comply with the following
standard: DIN EN 61000, Parts 6-1 to 6-4.
MECHANICAL INSTALLATION
B001457
MECHANICAL INSTALLATION
WARNING
Before eginning, disconnect the negative terminal on the attery, otherwise you risk a short circuit.
If the vehicle is supplied y auxiliary atteries, you must also disconnect the negative terminals on these
atteries! Short circuits can cause fires, attery explosions and damages to other electronic systems.
Please note that when you disconnect the attery, all volatile electronic memories lose their input values
and must e reprogrammed.
BEFORE THE ASSEMBLY
1.
Before eginning, turn off the ignition and
remove the ignition key. If necessary, remove
the main circuit switch
2. Disconnect the negative terminal on the attery.
Make sure the attery cannot unintentionally
restart.
3. Place the device at least 300 mm away from any
magnetic compass.
MECHANICAL INSTALLATION
B001457
INSTALLATION WITH SPINLOCK
Conventional assem ly. (Instrument is put into the drill hole from the front). The panel width may e within a
range of 0.5 to 20 mm. The drill hole must have a diameter of 53 mm [B].
WARNING
•Do not drill holes or ports in load- earing or sta ilizing stays or tie ars!
•Note the necessary clearance ehind the drill hole or port at the installation location. Required
mounting depth: 55 mm.
•Drill small ports; enlarge and complete them, if necessary, using taper milling tools, sa er saws,
keyhole saws or files. De urr edges. Follow the safety instructions of the tool manufacturer.
1. Create a circular hole in the panel considering
the device dimensions. [A]
2. Remove the spinlock and insert the device
from the front. [B]
3. Adjust the spinlock ad shown in picture [C]
according to the panel thickness
4. Carefully screw in the spinlock y hand at
least two turns.
5. Insert the connector.
A B
C
MECHANICAL INSTALLATION
B001457
FLUSH MOUNTING
The recommended panel thickness is 1.5 to 3 mm. The drill hole must have a diameter of 48.1 mm. [A] Ensure
that the installation location is level and has no sharp edges.
WARNING
•Do not drill holes or ports in load- earing or sta ilizing stays or tie ars!
•Note the necessary clearance ehind the drill hole or port at the installation location. Required
mounting depth: 65 mm.
•Drill small ports; enlarge and complete them, if necessary, using taper milling tools, sa er saws, keyhole
saws or files. De urr edges. Follow the safety instructions of the tool manufacturer.
1. Create a circular hole in the panel considering
the device dimensions. [A]
2. Remove the spinlock.
3. Gently remove the ezel using a screwdriver.
[B]
Note: the ezel cannot e used after removal
since it can e damaged.
4. Place the flush mount seal A2C53215640
(not included) on the instrument glass.
Put the instrument into the drill hole from the
ack [C].
5. Adjust the instrument so that the gauge is
level and fasten it to the stud olts on the rear
side of the panel, using the flush mount fixing
racket A2C59510864 (not included) [D].
6. Insert the connector.
A
B
C D
MECHANICAL INSTALLATION
B001457
INSTALLATION WITH BRACKETS
Conventional assem ly. (Instrument is put into the drill hole from the front).
The panel width may e within a range of 0.5 to 20 mm. The drill hole must have a diameter of 53 mm.
WARNING
•Do not drill holes or ports in load- earing or sta ilizing stays or tie ars!
•Note the necessary clearance ehind the drill hole or port at the installation location. Required
mounting depth: 65 mm.
•Drill small ports; enlarge and complete them, if necessary, using taper milling tools, sa er saws,
keyhole saws or files. De urr edges. Follow the safety instructions of the tool manufacturer.
1.
Create a circular hole in the panel considering
the device dimensions.
2. Remove the spinlock and insert the device from
the front.
3. Screw the stud olts into the provided drill holes
in the enclosure.
Max. stud olt torque is 1.5 Nm.
4. Place the racket on the stud olt and hand-
tighten the knurled nut.
5. Make sure the seal lays flat etween the panel
and the front ring.
ELECTRICAL INSTALLATION
B001457
ELECTRICAL INSTALLATION
WARNING
•Refer to the safety rules descri ed in the electrical connections section of the safety information
chapter of this document!
Depending on the configuration, insert the ca le into the
8-pin contact enclosure according to the following pin
assignment.
The contacts must audi ly lock into place.
Now insert the plug into the gauge.
Note the inverse polarity protection nose in the process.
P n No.
W re color Descr pt on
1 Red Supply voltage (12V / 24V)
2 Black Ground (for continuous sound)
3 n.c.
4 n.c.
5 n.c.
6 Blue / Red Ground (for intermittent sound)
7 n.c.
8 n.c.
Only one of the ground connections is used. If the alarm should make a continuous sound, only the pins 1
and 2 should e connected. If there should e an intermittent sound connect only the pins 1 and 6.
ELECTRICAL INSTALLATION
B001457
CONNECTION DIAGRAM
Designations in the wiring diagrams:
30
–
Term. 30
–
steady
-
state plus 12 V
31 – Term. 31 – ground (GND)
F1 – Fuse 5A quick-response
WK
1
–
Warning contact for continuous sound
WK2 – Warning contact for intermittent sound
SOUND PATTERN
It is possi le to choose etween a continuous alarm sound and an intermittent sound.
The selection must e made during the hardware installation and depends on the device’s connection to
ground.
Only one of the two ground terminals should e connected to the warning contact. If the connection is
made with pin 2 (WK1) the device will emit a continuous sound. If the pin 2 remains unconnected and pin 6 is
used instead, there will e an intermittent sound as soon as the warning contact closes.
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