Toro 78395 User manual

Operator’s Manual

IMPORTANT: Read this manual, and your tractor manual, carefully. They

contain information about your safety and the safety of others. Also

become familiar with the controls and their proper use before you operate

the product.

FORM NO. 3319–586 Rev. A

Wheel

Horse



60” Side Discharge

Mower

for 5xi Tractors

Model No. 78395 – 8900001 & Up

The TORO Co. – 1999

Printed in USA

Introduction

We want you to be completely satisfied with your

new product, so feel free to contact your local

Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below

1m–3569

1. Model

and Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

by sitting on the seat in the normal operator’s

position.

Contents

Page

Safety and Instruction Decals 2.

. . . . . . . . . . . . .

Installation 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 3

. . . . . . . . . . . . . . . . . . . . . . . . .

Mower Preparation 3

. . . . . . . . . . . . . . . . . . .

Installing the Mower 4

. . . . . . . . . . . . . . . . .

Adjusting the Mower 10

. . . . . . . . . . . . . . . . .

Removing the Mower 13

. . . . . . . . . . . . . . . . .

Operation 16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Discharge 16

. . . . . . . . . . . . . . . . . . . . . .

Operating the Power Take Off (PTO) 16

. . . .

Attachment Lift Lever 17

. . . . . . . . . . . . . . . .

Adjusting the Two Front Wheels 17

. . . . . . . .

Check for Debris 18

. . . . . . . . . . . . . . . . . . . .

Tips for Mowing Grass 18

. . . . . . . . . . . . . . .

Page

Maintenance 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 20

. . . . . . . . . . . . . . . .

Cutting Blade

. . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 23

. . . . . . . . . . . . . .

Checking PTO Drive Belt Tension 23

. . . . . .

Extending PTO Drive Belt Life 23

. . . . . . . . .

Blade Drive Belt 24

. . . . . . . . . . . . . . . . . . . . .

Storage 24

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 25

. . . . . . . . . . . . . . . . . . . . . . . . .

Safety

and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near

any area of potential danger. Replace any decal that is damaged or lost.

ON MOWER RIGHT SIDE

(Part No. 98–3481)

ON DISCHARGE CHUTE

(Part No. 93–1

122)

(2) ON LEVELER BAR

(Part No. 98–3478)

NEXT T

O FRONT WHEELS

(Part No. 93–7282)

ON MOWER REAR T

(Part No. 98–3480)

ON HEIGHT–OF–CUT

BRACKET

(Part No. 1

11655)

(1) ON DISCHARGE CHUTE

(1) ON DECK LEFT SIDE

(Part No. 92–7108)

Installation

Loose

Parts

Note: Use the chart below to identify parts used for assembly.

DESCRIPTION QTY. USE

Discharge chute

Spring

Bolt 3/8–24 x 3–1/2”

Lock nut 3/8”

Install discharge chute

O drive belt

Install PT

O drive belt

Pulley box

Install pulley box

Operator’

s Manual

Read before operating

Mower

Preparation

Install the Discharge Chute

1. Place the springs into the brackets on the mower

with the hooked ends over the raised back of the

bracket (Fig. 1).

2. Align the discharge chute with the holes in the

brackets and the spring straight ends in the space

under the hinge and above the chute (Fig. 1).

3. Secure the chute to the bracket with bolts

through the discharge chute, springs and

brackets. Secure with lock nuts (Fig. 1).

4. Lift the discharge chute and check that it is

spring loaded and pivots freely to the full down

position.

IMPORTANT: Discharge chute must be

spring loaded in the down position. Lift the

chute up to test that it snaps to the full down

position.

m–3484

Figure 1

1. Bracket

2. Spring

hook end

Space for spring

Discharge chute

5. Bolt

Lock nut

Installation

POTENTIAL

HAZARD

•Without the discharge chute mounted in

place, you and others are exposed to blade

contact and thrown debris.

WHAT CAN HAPPEN

•Contact with rotating mower blade(s) and

thrown debris will cause injury or death.

HOW TO AV

OID THE HAZARD

•

NEVER r

emove the discharge chute from

the mower because the discharge chute

routes material down toward the turf. If

the discharge chute is ever damaged,

replace it immediately. Never put your

hands or feet under the mower.

•Never try to clear the discharge area or

mower blades unless you move the power

take off (PTO) to “OFF” and turn the

ignition key to “STOP.” Also remove the

ignition key and pull the wire(s) off the

spark plug(s).

Mower Belt Routing

1. Route the mower belt as shown in Fig. 2. Be

sure to install the belt on the lower mower deck

pulley.

m–3573

Figure 2

op V

iew

1. Mower

belt

Mower deck pulley

Installing

the Mower

Initial Preparation

The mower must be installed on a level concrete

surface. Rough dirt or lawn surfaces make

installation much more difficult.

1. Place the height–of–cut lever on the deck to the

position for lowest cut (Fig. 3).

m–3591

Figure 3

1. Height–of–cut

lever

position

Front mower wheels

parallel to mower

Clevis pin

Hairpin cotter

Installation

2. Lower the rear center wheel (if not already

lowered). Do this by:

A. Removing the hairpin cotter from the wheel

rod (Fig. 4).

B. Lifting the rear of the deck.

C. Pulling the rod toward the outside of the

mower, inserting the end of the rod into the

hole in the height–of–cut plate (Fig. 4), and

then installing the hairpin cotter into the

second hole of the wheel rod as shown

(Fig. 4).

3. Set the height of the (2) front mower wheels and

turn the wheels parallel to the mower by

removing the clevis pins and hairpin cotters,

then turning and raising or lowering the wheels

until you can put the clevis pins and hairpin

cotters in the third position from the top (Fig. 3).

m–3579

Figure 4

1. Hairpin

cotter

Wheel rod

3. Hole

in height–of–cut plate

4. Rear

center wheel

4. Position the tractor and mower side by side, with

the mower on the right–hand side of the tractor.

5. Set the parking brake, raise the attachment lift,

and turn the ignition key to “STOP” to stop the

engine. Remove the ignition key.

6. If you have previously had a snowthrower, blade

or tiller attached to the attachment lift, remove

the two clevis pins on each side of the

attachment lift (Fig. 5).

m–3433

Figure 5

1. Clevis

Hairpin cotter

7. Attach the pulley box if it is not already on the

tractor. Make sure the latches on the tractor’s

front Attach–A–Maticare open (Fig. 6). Then

slide the pulley box into the Attach–A–Matic

latches and seat it. Close the latches.

m–3463

Figure 6

1. Attach–A–Matic

latches

Pulley box

Idler pulley

Belt tension release arm

Belt tension adjustment

knob

Belt tension indicators

(one on each side)

7. Attach–A–Matic

button

(one on each side)

Installation

Attach the Mower

1. Make sure the attachment lift is in the full up

position, turn the steering wheel all the way to

the right (Fig. 7), then turn the ignition key to

“STOP” to stop the engine, set the parking

brake, and remove the ignition key.

m–3575

Figure 7

1. Front

tractor wheels

2. Make sure the front mower wheels are turned

parallel to the mower and the rear center wheel is

lowered (Fig. 3).

3. From the driver’s right–hand side of the tractor,

slide the mower under the tractor. Once the

mower is almost under the tractor, you may need

to turn the steering wheel to the left to provide

enough room for the mower to slide completely

under the tractor.

4. After sliding the mower under the tractor,

position it so that the slots in the side of each of

the mower’s mounting brackets (Fig. 8) are

aligned directly below the tractor’

s attachment

lift arm.

m–3574

Figure 8

1. Slots

in the side mounting

brackets (2)

Belt guide

Front–to–rear adjustment

rod

5. Start the tractor.

6. Lower the attachment lift arm fully and adjust

the deck’s position until you can pull out on the

J–pin of the lift arm and slide it into the slot in

the mounting bracket of the mower (Fig. 9).

7. On the driver’s left–hand side, pull out the

attachment lift J–pin and slide it into the slot on

the other mower mounting bracket.

Installation

m–3456

Figure 9

Left Side of Tractor Shown

1. J–pin 2. Mower

slot in side

mounting bracket.

8. After the two J–pins are seated through the

mower’s mounting brackets, using the

attachment lift and your hand on the right front

adjustable mower wheel bracket (Fig. 10),

position the mower so its attachment bar fits into

the mid Attach–A–Maticmount.

POTENTIAL HAZARD

•The “scissor” formed by the mower

mounting brackets and the attachment lift

arm is dangerous.

WHAT CAN HAPPEN

•Hands and fingers can get caught between

the mower parts and the tractor and be

injured.

HOW TO AV

OID THE HAZARD

•Keep hands away from moving parts while

operating the attachment lift.

•Always position the mower with your hand

on the right front mower wheel bracket.

•Never try to position the mower with your

hands on the mower mounting brackets or

below the mower housing.

m–3575

Figure 10

9. Turn the lever of the Attach–A–Matic

counterclockwise to lock the mower to the

tractor (Fig. 11).

m–345712

Figure 1

1. Attach–A–Matic

button

2. Attach–A–Matic

lever

10. Now raise the rear center wheel on the deck so

that it will not interfere with mowing.

IMPORTANT: Always raise the rear center

wheel before mowing. The mower may

become damaged if the wheel is left in the

down position while mowing.

A. Remove the hairpin cotter from the wheel

rod.

Installation

B. Slide the wheel rod back toward the center

wheel as far as it will go. The end of the

control rod should no longer be in the hole

in the height–of–cut plate (Fig. 12).

C. Then install the hairpin cotter into the

control rod hole closest to the height–of–cut

plate as shown.

m–3582

Figure 12

1. Wheel

rod

Hairpin cotter

Rear center wheel

Height–of–cut plate

11. Turn the (2) front mower wheels parallel to the

tractor.

A. If the mower has not been leveled with the

tractor, set the height of the front wheels to

the highest position from the ground.

B. If the mower has been leveled with the

tractor, refer to Adjusting the Two Front

Wheels, page 17.

12. Set the parking brake, lower the attachment lift,

and turn the ignition key to “STOP” to stop the

engine. Then remove the ignition key.

Attach the PTO Drive Belt

1. Hang the belt over the mower, then thread it

forward through the belt guide (Fig. 13) on the

mower.

m–3457

Figure 13

1. Belt 2. Belt

guide

2. Extend the belt through the center of the pulley

box, between the two pulleys.

3. Release the belt tension release arm on the

pulley box housing and swing it out toward you

(Fig. 16).

4. Remove the tractor’s grille by pulling it straight

out toward you.

POTENTIAL HAZARD

•Components under the hood will be hot if

the tractor has been running.

WHAT CAN HAPPEN

•Touching hot components can cause burns.

HOW TO AV

OID THE HAZARD

•Allow the tractor to cool before performing

maintenance or touching components

under the hood.

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