Toro LT2240 User manual

FormNo.3440-878RevA

VinylorFabricAirRideSeatKit

LT2240CompactTriple4-WheelDriveTurfMower,LT3340Triple

ReelMower,orLT-F3000TripleFlailMower

ModelNo.02875—SerialNo.400000000andUp

ModelNo.02876—SerialNo.400000000andUp

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removetheexistingseat(model

31654).

3Nopartsrequired–Removetheexistingseat(models

31657and31659).

4Seatandsuspensionassembly1Preparethenewseat(model31654).

5Seatandsuspensionassembly1Preparethenewseat(models31657

and31659).

Locknut(8mm)4

6Hex-headbolt(8x25mm)4Installtheseat(model31654).

Hex-headbolt(8x25mm)4

7Locknut(8mm)4

Installtheseat(models31657and

31659).

Standardfuse(10A)—Model316541

8Minifuse(10A)—Models31657and

316591Connecttheelectricalcomponents.

9Nopartsrequired–Completetheseatkitinstallation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3440-878*

PreparingtoInstalltheSeat

Kit

NoPartsRequired

PreparingtheMachine

1.Parkthemachineonalevelsurface.

2.Lowerthecuttingunits.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Waitforallmovingpartstostop.

6.Allowtheenginetocoolcompletely.

RaisingtheOperator’sPlatform

1.Movetheplatform-latchhandle(Figure1)

towardthefrontofthemachineuntilthelatch

hooksclearthelockingbar.

g290373

Figure1

1.Platform-latchhandle

2.Raisetheplatform(Figure2).

Note:Thegasliftcylinderassistsliftingthe

platform.

g290372

Figure2

RemovingtheStorage

Compartment

1.Attheleftsideoftheoperator’splatform,open

thedoorofthestoragecompartment(Figure3).

g328513

Figure3

1.Washer3.Storagecompartment

2.Knob

2.Removethe3knobsand3washersthatsecure

thestoragecompartmenttothemachine,and

removethecompartment(Figure3).

OpeningtheHood

Model31654

Unlatchandopenthehood.

DisconnectingtheBattery

1.Loosentheforwardnutofthenegative

battery-cableterminal(Figure4).

g344733

Figure4

1.Nut(negative

battery-cableterminal)

2.Negativebatterypost

2.Liftthenegativebatterycablefromthebattery

post(Figure4).

Note:Positionthenegative-batterycablewhere

itcannotcontactthenegativebatterypost.

RemovingtheExistingSeat

Model31654

NoPartsRequired

Procedure

Seatweight:38kg(84lb)

Note:Haveanotherpersonhelpyouremovetheseat

oruseasuitablecrane.

1.Disconnecttheconnectorfortheseat-switch

wireharnessfromtheconnectorofthemachine

wireharness(Figure5).

g036778

Figure5

2.Routetheconnectorfortheseat-switchwire

harnessthroughtheseatplatformandsecure

theconnectortotheseat.

3.Removethebootfromtheseatbaseasfollows

(Figure6).

A.Atthesidesoftheseat-baseboot,locateits

mountingtabsthatprotrudethroughtheslot

inthechanneloftheseatbase.

g037076

g037047

Figure6

1.Tabs(seat-baseboot)2.Slots(seat-basechannel)

B.Pulleachtabalongtheslotuntilthetabis

overtheholeandthenpullthetaboutand

awayfromtheseat-basechannel.

Note:Pullthebootforwardorrearward

dependingonwhichtabyouarethe

removing.

C.Whenallofthetabsareremovedfromtheir

slots,pulltherubberbootdown(Figure7).

4.Whilesupportingtheseat,removethe4washers

(8mm)and4locknuts(8mm)thatsecurethe

seattotheseatplatform(Figure7).

Note:Donotremovethe4bolts(8x25mm)

fromtheholesintheseatandseatplatform.

g036780

Figure7

1.Bolt(8x25mm)3.Locknut(8mm)

2.Seatplatform4.Washer(8mm)

5.Lowertheoperator’splatformasfollows:

A.Lowertheplatformcarefully.

B.Movethelocking-latchhandletowardthe

frontofthemowerastheplatformnearsthe

fullyloweredposition.

Note:Thisensuresthatthelatchhooks

clearthelockingbar.

C.Fullylowertheplatformandmovethe

lockinghandletowardtherearofthemower

untilthelatchhooksfullyengagethelocking

bar.

6.Removetheseatfromtheplatform.

Note:Discardthe4bolts(8x25mm),4

locknuts(8mm),and4washers(8mm).

RemovingtheExistingSeat

Models31657and31659

NoPartsRequired

Procedure

Seatweight:38kg(84lb)

Note:Haveanotherpersonhelpyouremovetheseatoruseasuitablecrane.

1.Disconnectthemainwire-harnessconnectorfromthecontrol-armharness(Figure8).

Rotatethecollarandpulltheconnectortoremove.

Important:Coverandprotecttheelectricalconnectorstopreventdamage.

g343901

Figure8

2.Disconnecttheseat-switchharnessfromtheseatandleaveitontheplatform.

3.Removethebootfromtheseatbaseasfollows(Figure9).

A.Atthesidesoftheseat-baseboot,locateitsmountingtabsthatprotrudethroughtheslotinthe

channeloftheseatbase.

g037076

g037047

Figure9

1.Tabs(seat-baseboot)2.Slots(seat-basechannel)

B.Pulleachtabalongtheslotuntilthetabisovertheholeandthenpullthetaboutandawayfrom

theseat-basechannel.

Note:Pullthebootforwardorrearwarddependingonwhichtabyouaretheremoving.

C.Whenallofthetabsareremovedfromtheirslots,pulltherubberbootuptogainaccesstothe4

bolts(8x25mm)securingtheseattotheplatform(Figure10).

4.Whilesupportingtheseat,removethe4locknuts(8mm)thatsecuretheseattotheseatplatform

(Figure10).

Donotremovethe4bolts(8x25mm)fromtheholesintheseatandseatplatform.

g343902

Figure10

5.Lowertheoperator’splatformasfollows:

A.Lowertheplatformcarefully(Figure11).

Note:Thegasliftcylinderhelpssupporttheplatform.

g290371

Figure11

B.Astheplatformnearsthefullyloweredposition,movetheplatform-latchhandle(Figure12)toward

thefrontofthemachine.

Note:Thisensuresthatthelatchhooksclearthelockingbar.

g290369

Figure12

1.Platform-latchhandle2.Lockingbar

C.Fullylowertheplatformandmovetheplatform-latchhandletowardtherearofthemachineuntilthe

latchhooksfullyengagethelockingbar(Figure13).

g290370

Figure13

1.Platform-latchhandle

6.Removetheexistingseatwiththecontrolarmattachedfromtheplatform.

Note:Discardthe4bolts(8x25mm)and4locknuts(8mm).

PreparingtheNewSeat

Model31654

Partsneededforthisprocedure:

1Seatandsuspensionassembly

Procedure

1.Removethecoversandboltsthatsecurethe

seatbelttotheoldseatandremovetheseat

belt(Figure14).

2.Removethenutfromtherightarmrestand

removetherightarmrest(Figure14).

Retainthenutandarmrest.

g347421

Figure14

1.Removetherightarmrest

andnut.

4.Cover

2.Oldseat5.Bolt

3.Seatbelt6.Bushing

3.Assembletheseatbeltontothenewseatand

installthepreviouslyremovedarmrestusingthe

previouslyremovednut(Figure15).

Setthearmresttobethesameheightasthe

otherside.

4.Torquetheseatbeltboltsto70to75N∙m(52to

55ft-lb)andinstallthecovers(Figure15).

g347420

Figure15

1.Installthepreviously

removedarmrestusing

thepreviouslyremoved

nut.

4.Bolt

2.Seatbelt5.Bushing

3.Cover

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