Stellar labs 10628 User manual

UPDATED 8/23/02

CRANE

MODEL 10628

280 W. 3rd St., Box 169 •Garner, IA 50438 •Phone: 641-923-3741 •Fax: 641-923-2812

TABLE OF CONTENTS

STELLAR CRANE 10628

PAGE DESCRIPTION

3.) SPECIFICATION SHEET

4.) CAPACITY CHART

5.) CRANE OPERATION – 4 FUNCTION

6.) CRANE OPERATION – 7 FUNCTION

7.) MANUAL OPERATION

8.) BASE ASSEMBLY

9.) MAST ASSEMBLY

10.) MAIN BOOM ASSEMBLY

11.) CYLINDER ASSEMBLY

12.) EXTENSION BOOM ASSEMBLY

13.) CABLE AND HOOK ASSEMBLY

14.) CONTROL KIT – 4 FUNCTION

15.) CONTROL KIT – 7 FUNCTION

16.) HYDRAULIC KIT

17.) INSTALLATION KIT

18.) DECAL KIT

19.) STABILITY PROCEDURE

20.) STABILITY CHART

21.) LIMITED WARRANTY STATEMENT

Model 10628 Crane

SPECIFICATION SHEET

Crane Rating 55,000 ft-lbs

Standard Boom Length 12’4” from CL of Crane

Boom Extension 1st stage: Hydraulic 96”

nd stage: Hydraulic 96”

Maximum Horizontal Reach 28’4”’ from CL of Crane

Maximum Vertical Lift 29’ 4”

(from crane base)

Boom Elevation -5 to +80 degree

Winch Specification

Rope Diameter 7/16”

Line pull speed 60 ft/min

Max. single part line 5000 lbs

Max. double part line 10000 lbs

Rotation 400 degree power

(worm gear)

Lifting Capacities 4450 lbs @ 12’4”

2700 lbs @ 20’4”

1925 lbs @ 28’4”

Power Supply Required PTO & Pump

(8 gpm @ 3000 psi)

Controls Radio control standard

for all functions.

Stowed Height 34 inches

(crane only)

Mounting Space Required 20 x 21 inches

Approximate Shipping Weight 2900 lbs

CAPACITY CHART

STELLAR 10628

CRANE OPERATION – 4 Function Remote

THIS CRANE IS OPERATED BY A RADIO CONTROL SYSTEM

WHICH OPERATES AN ELECTRONIC VALVE BANK. THE

CONTROLLER (AS SHOWN) OPERATES THE FOLLOWING

FUNCTIONS:

MAIN BOOM UP & DOWN

EXTENSION BOOM IN & OUT

WINCH UP & DOWN

ROTATION CW & CCW

ext

inner

winch

rot

E−stopE−stop

CRANE OPERATION – 7 Function Remote

THIS CRANE IS OPERATED BY A RADIO CONTROL SYSTEM

WHICH OPERATES AN ELECTRONIC VALVE BANK. THE

CONTROLLER (AS SHOWN) OPERATES THE FOLLOWING

FUNCTIONS:

MAIN BOOM UP & DOWN

EXTENSION BOOM IN & OUT

WINCH UP & DOWN

ROTATION CW & CCW

THIS CONTROLLER CAN ALSO BE UTILIZED TO OPERATE THE FOLLOWING

OPTIONAL FUNCTIONS:

ENGINE START & STOP

SPEED CONTROL ON & OFF

COMPRESSOR ON & OFF

TWO OPTIONAL FUNCTIONS ARE ALSO AVAILABLE FOR OTHER CUSTOMER

NEEDS. OPTION TWO AND OPTION FOUR ARE BOTH MOMENTARY 12 VOLT

FUNCTIONS AND WILL REQUIRE A LATCHING RELAY FOR MOST

INSTALLATIONS.

E−stop

boom ext winch rot

Start/Stop

Engine

MANUAL OPERATION

WARNING

1.) LOOSEN JAM NUT ON FLOW CONTROL

2.) TURN THE SET SCREW FULLY CLOCKWISE

2.) OPERATE FUNCTIONS AS NEEDED TO STOW CRANE

3.) TURN THE SET SCREW FULLY COUNTER CLOCKWISE

4.) HAVE UNIT SERVICED

PROLONGED MANUAL OPERATION WILL CAUSE SEVERE DAMAGE

TO THE HYDRAULIC SYSTEM.

TO OPERATE CRANE MANUALLY:

IN CASE OF RADIO FAILURE THE CRANE CAN BE OPERATED USING MANUAL

OVERRIDES LOCATED ON THE VALVE BANK. USE THE MANUAL OVERRIDES

only TO GET THE CRANE INTO A STOWED POSITION FOR TRAVEL. HAVE

THE EQUIPMENT SERVICED FOR NORMAL RADIO USE.

Ext In

Main Dn

Winch Dn

MANUAL

Ext Out

Main Up

Winch Up

OVERIDE

Rot Cw

Rot Ccw

BASE ASSEMBLY

P/N 18027

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 11453 BEARING SWING DRIVE CAST BASE 6620 1 6 12730 GUARD TTB 6620 CRANE 1

2 11542 STOP 3820 400 SLIDE 1 7 13959 CAP SCR 1.00-8 X .63 PLASTIC 2

3 C6069 MOTOR HYD ROSS MK080613AAAB 1 8 0340 WASHER 0.25 FLAT 2

4 D0790 WASHER 0.50 FLAT GR8 2 9 0479 CAP SCR 0.25-20X0.75 HHGR5 2

5 D1307 CAP SCR 0.50-13X1.25 SH 2

MAST ASSEMBLY

P/N 18028

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 12967 MAST 9620 CRANE 1 10 24139 CAP SCR 0.31-18X3.75 HHGR5 3

2 12968 WINCH 5000 P5-CC-05-1 1 11 0343 WASHER 0.31 FLAT 6

3 C5902 WASHER 0.63 FLAT GR8 14 12 0342 NUT 0.31-18 HH NYLOC 3

4 D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 14 13 11847 RADIO RECEIVER 1

5 0066 BUSHING QSI-3235-32 4 14 10976 CAP SCR 6MMX12MM HHGR8 4

6 D0790 WASHER 0.50 FLAT GR8 8 15 13391 COVER 9620 MAST 1

7 10661 CAP SCR 0.50-13X2.25 HHGR8 ZY 4 16 0340 WASHER 0.25 FLAT 4

8 C6106 NUT 0.50-13 HHGR5 NYLOC 4 17 0420 CAP SCR 0.31-18X0.75 HHGR5 4

9 11761 VB 4 SECT ELECT W/PROP VLV COMMAND 1

MAIN BOOM ASSEMBLY

P/N 23451

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 16882 BOOM INNER 3628 1 17 0478 CAP SCR 0.25-20X0.50 HHGR5 2

2 24144 CYLINDER ASM 9620 INNER 1 18 D1194 PLATE ANGLE INDICATOR 2

3 0066 BUSHING QSI-3235-32 2 19 C6106 NUT 0.50-13 HHGR5 NYLOC 2

4 0068 BUSHING QSI-1618-24 2 20 13435 BRKT ROPE GUIDE 9620 1

5 13363 PIN 2.00X11.19 D&T 1 21 13038 PIPE 0.75X7.75 PVC 2

6 8455 PIN CAP 0.69X3.50X0.25 SS 6 22 12168 CAP SCR 0.38-16X9.00 HHGR5 2

7 D0790 WASHER 0.50 FLAT GR8 18 23 11669 SPACER ROPE GUIDE 6620 2

8 9844 CAP SCR 0.50-13X0.75 HHGR8 6 24 0347 NUT 0.38-16 HH NYLOC 4

9 9711 PIN 2.00X8.88 D&T 1 25 0335 CAP SCR 0.38-16X1.25 HHGR5 2

10 13364 PIN 2.00X12.69 D&T 1 26 0337 HOSE CLAMP LN 4190 PP 1

11 9712 PIN 1.00X8.38 D&T 1 27 0220 CAP SCR 0.25-20 X 1.50 HHGR5 1

12 7403 PIN CAP 0.44X2.50X.252 2 28 13398 PLATE WEAR PAD SUPPORT 9620 2

13 C6353 WASHER 0.38 FLAT GR8 6 29 10666 CAP SCR 0.50-13X1.25 HHGR8 8

14 9843 CAP SCR 0.38-16X0.75 HHGR8 2 30 13395 WEAR PAD 3.00X3.00X1.00 NYLATRON 2

15 19166 CORD REEL 5728 1 31 11795 BUSHING QSI-3235-24 2

16 0340 WASHER 0.25 FLAT 2

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