Stellar labs 5520 User manual

UPDATED 01/23/03

CRANE

MODEL 5520

280 W. 3rd St., Box 169 •Garner, IA 50438 •Phone: 641-923-3741 •Fax: 641-923-2812

TABLE OF CONTENTS

STELLAR CRANE 5520

PAGE DESCRIPTION

3.) SPECIFICATION SHEET

4.) CAPACITY CHART

5.) CRANE OPERATION

6.) MANUAL OPERATION

7.) BASE ASSEMBLY

8.) MAST ASSEMBLY

9.) MAIN BOOM ASSEMBLY

10.) EXTENSION BOOM ASSEMBLY

11.) HOOK AND CABLE ASSEMBLY

12.) CONTROL KIT

13.) HYRAULIC KIT

14.) INSTALLATION KIT

15.) DECAL KIT

16.) STABILITY PROCEDURE

17.) STABILITY CHART

18.) WARRANTY

Model 5520 Crane

SPECIFICATION SHEET

Crane Rating 25,000 ft-lbs (3.46 ton-meters)

Standard Boom Length 10’(3.05 m) from CL of Crane

Boom Extension 1st stage: Hydraulic 60”(152.4 cm)

nd stage: Manual 60”(152.4 cm)

Maximum Horizontal Reach 20’(6.10 m) from CL of Crane

Maximum Vertical Lift 21’ 4”(6.50 m)

(from crane base)

Boom Elevation -8 to +80 degree

Winch Specification

Rope Diameter 5/16”(.794 cm)

Line pull speed 40 ft/min (12.19 m/min)

Max. single part line 2500 lbs (1135 kg)

Max. double part line 5000 lbs (2270 kg)

Rotation 385 degree power

(worm gear)

Lifting Capacities 2500 lbs @ 10’(1135 kg @ 3.05 m)

1670 lbs @ 15’(760 kg @ 4.57 m)

1250 lbs @ 20’(565 kg @ 6.10 m)

Power Supply Required PTO & Pump

(4.00 gpm @ 2500 psi)

(15.14 lpm @ 172 bars)

Controls Radio control standard

for all functions.

Stowed Height 31.50 inches (80.0 cm)

(crane only)

Mounting Space Required 18 x 20 inches (45.7 x 50.8 cm)

Approximate Shipping Weight 1400 lbs (635 kg)

CAPACITY CHART

STELLAR 5520

be deducted from the capacity.

Maximum 1−part line capacity is

For greater loads, use 2−part line.

Weight of load handling devices

are part of the load lifted and must

2500 lbs(1135 kg). CAPACITY IN POUNDS/KILOGRAMS

REACH IN FEET/METERS

CRANE OPERATION

THIS CRANE IS OPERATED BY A RADIO CONTROL SYSTEM

WHICH OPERATES AN ELECTRONIC VALVE BANK. THE

CONTROLLER (AS SHOWN) OPERATES THE FOLLOWING

FUNCTIONS:

MAIN BOOM UP & DOWN

EXTENSION BOOM IN & OUT

WINCH UP & DOWN

ROTATION CW & CCW

THIS CONTROLLER CAN ALSO BE UTILIZED TO OPERATE THE FOLLOWING

OPTIONAL FUNCTIONS:

ENGINE START & STOP

SPEED CONTROL ON & OFF

COMPRESSOR ON & OFF

TWO OPTIONAL FUNCTIONS ARE ALSO AVAILABLE FOR OTHER CUSTOMER

NEEDS. OPTION TWO AND OPTION FOUR ARE BOTH MOMENTARY 12 VOLT

FUNCTIONS AND WILL REQUIRE A LATCHING RELAY FOR MOST

INSTALLATIONS.

E−stop

boom ext winch rot

Start/Stop

Engine

MANUAL OPERATION

IN CASE OF RADIO FAILURE THE CRANE CAN BE OPERATED USING THE

MANUAL OVERRIDES LOCATED ON THE VALVE BANK. USE THE MANUAL

OVERRIDES ONLY TO GET THE CRANE INTO A STOWED POSITION FOR

TRAVEL. HAVE THE EQUIPMENT SERVICED FOR NORMAL RADIO USE.

WARNING

PROLONGED MANUAL OPERATION WILL CAUSE SEVERE

DAMAGE TO THE HYDRAULIC SYSTEM.

TO OPERATE CRANE MANUALLY:

1.) LOOSEN JAM NUT ON MANUAL OVERRIDE VALVE

2.) TURN THE HANDKNOB FULLY COUNTER CLOCKWISE

3.) OPERATE FUNCTIONS AS NEEDED TO STOW CRANE BY

PUSHING ON THE END OF THE SOLENOID

4.) TURN THE HANDKNOB FULLY CLOCKWISE

5.) HAVE UNIT SERVICED

EXT OUT

MAIN UP

ROT CCW

WINCH UP

ROT CW

EXT IN

MAIN DN

WINCH DN

OVERRIDE

MANUAL

BASE ASSEMBLY

P/N 18164

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 12857 BEARING SWING DRIVE WR170A-60:1ASK 1 9 D0790 WASHER 0.50 FLAT GR8 2

2 12141 BASE 5520 1 10 D1307 CAP SCR 0.50-13X1.25 SH 2

3 10668 GEAR GUARD WELDMENT 2200 1 11 C4808 CAP PLASTIC (RED) 1

4 12152 WASHER 0.63 FLAT SP 16 12 c1592 ZERK 1/8 NPT STRAIGHT 1

5 D1312 CAP SCR 0.63-11X3.50 HHGR8 16 13 C2256 FTG COUPLER PIPE 0.13 1

6 0343 WASHER 0.31 FLAT 3 14 D1345 FTG CPRSN 0.12NPT/0.25 TUBE 2

7 0484 CAP SCR 0.31-18 X 0.50 HHGR5 3 15 D1810 TBE AIR SAEJ844 TYPE A .25 1

8 D1204 ROTATION MOTOR 5520 1

MAST ASSEMBLY

P/N 18165

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 11699 MAST 5520 1 10 C6353 WASHER 0.38 FLAT GR8 8

2 11362 WINCH KINEMATIC'S 3000# 1 11 12167 CAP SCR 0.38-16X1.75 HHGR8 4

3 12810 VB 4 SECT ELECT W/PROP VLV HYDAK 1 12 0347 NUT 0.38-16 HH NYLOC 7

4 11847 RADIO RECEIVER 1ref 13 0343 WASHER 0.31 FLAT 4

5 0067 BUSHING QSI-2426-24 4 14 0484 CAP SCR 0.31-18 X 0.50 HHGR5 4

6 12137 COVER MAST 5520 1 15 10976 CAP SCR 6MMX12MM HHGR8 4

7 C5902 WASHER 0.63 FLAT GR8 12 16 0346 WASHER 0.38 FLAT 3

8 D1312 CAP SCR 0.63-11X3.50 HHGR8 3 17 0531 CAP SCR 0.38-16X3.50 HHGR5 3

9 C1026 CAP SCR 0.63-11X2.50 HHGR8 ZY 9

MAIN BOOM ASSEMBLY

P/N 18226

ITEM NO. PART NO. DESCRIPTION QTY. ITEM NO. PART NO. DESCRIPTION QTY.

1 12014 INNER BOOM 5520 1 22 7403 PIN CAP 0.44X2.50X.252 10

2 13754 CYLINDER 3.50X21.00 1 23 C6353 WASHER 0.38 FLAT GR8 28

3 0279 FTG ADAPT 6-F5OLO-S 8 24 9843 CAP SCR 0.38-16X0.75 HHGR8 6

4 15173 TUBE ASM 0.38X7.81 MAIN CYL 5520 2 25 13573 CAP SCR 0.38-16X1.00 HHGR8 14

5 11544 CORD REEL 6620 1 26 16962 CAP SCR 0.38-16X1.50 HHGR8 4

6 12040 WEAR PAD 3.00X4.50X1.00 1 27 C0987 CAP SCR 0.38-16X7.00 HHGR5 1

7 13642 WEAR PAD 2.00X3.50X0.97 2 28 0347 NUT 0.38-16 HH NYLOC 3

8 13643 PLATE WEAR PAD COVER 5520 1 29 0335 CAP SCR 0.38-16X1.25 HHGR5 2

9 13644 PLATE WEAR PAD COVER 5520 1 30 0337 HOSE CLAMP LN 4190 PP 2

10 13441 CYLINDER 2.00 X 60.00 1 31 0220 CAP SCR 0.25-20 X 1.50 HHGR5 2

11 13757 BRKT ROPE GUIDE 6620 2 32 C1033 WASHER 0.25 USS FLAT ZINC 2

12 13759 SPACER ROPE GUIDE 5520 1 33 0478 CAP SCR 0.25-20X0.50 HHGR5 2

13 13760 PIPE 0.75X6.00 PVC 1 34 14929 CLAMP 0.38 PORT TUBE 1

14 13811 PIN 1.50X9.75 D&T 2 35 14494 WEAR PAD COVER W\CLAMP 5520 1

15 0067 BUSHING QSI-2426-24 8 36 14491 CLAMP ASM CYL 5520(HRS4S65PPUNC) 1

16 13812 PIN 1.50X7.88 D&T 1 37 12158 TUBE ASM 0.38X8.88 MAIN CYL 6620 1

17 13813 PIN 1.25X4.50 D&T 1 38 13575 TUBE ASM 0.38X45.00 EXT CYL 5520 1

18 13814 PIN 1.25X3.50 D&T 1 39 15110 VALVE CHECK SINGLE W/ ORIFICE 1

19 D0790 WASHER 0.50 FLAT GR8 4 40 15111 FTG ADAPT MSTH/FSTH 6-4-F50G5 1

20 13815 PLATE ANGLE INDICATOR 2 41 13080 MANIFOLD ASM 6620 INNER HOLDING 2

21 C6106 NUT 0.50-13 HHGR5 NYLOC 2

27 12

31 30

25 9

524 23

25 23

324

23 22

EXTENSION BOOMS ASSEMBLY

P/N 18227

11 10

459

15 14

ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 12023 EXT BOOM 1ST 552

1 11 022

CAP SCR 0.25-20 X 1.50 HHGR5

12013 EXT BOOM 2ND 552

1 12 0343 WASHER 0.31 FLAT

3 11545 SHEAVE 6620 6.75 DIA .31R/1.94 TH

13 048

CAP SCR 0.31-18 X 0.50 HHGR5

13642 WEAR PAD 2.00X3.50X0.97 1 1

1193

SPACER BOOM TIP 382

5 1364

PLATE WEAR PAD COVER 552

1 15 12178 CAP SCR 0.31-18X3.25 HHGR5

13645 WEAR PAD 3.00X4.50X.63 1 16 1282

PIN HITCH 1.00X4.5

7 13646 WEAR PAD 2.00X3.50X.63 1 17 5753 PIN 0.19X1.56 LYNCH 1

8 9706 PIN TEAR DROP 1.00X3.25

18 13573 CAP SCR 0.38-16X1.00 HHGR8

C6353 WASHER 0.38 FLAT GR8

19 D1298 PIN HITCH 0.63X6.25 1

0337 HOSE CLAMP LN 4190 PP

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