Simplicity Champion User manual

Parts Manual

Rev. 08/2003

Champion

Series Zero-Turn Riders & Mower Decks

TP 400-3887-01-CH-S

. No. Descri

tion

HP Tractors

1694454 Champion, 18HP Zero-Turn Rider

1694458 Champion, 18HP Zero-Turn Rider (CE)

. No. Descri

tion

20HP Tractors

1694455 Champion, 20HP Zero-Turn Rider

1694460 Champion, 20HP Zero-Turn Rider (CE)

. No. Descri

tion

Mower Decks

1694456 44" Mower Deck

1694459 44" Mower Deck (CE)

1694457 50" Mower Deck

1694461 50" Mower Deck (CE)

Table Of Content

Torque Specification Chart ..................................................................... Inside Back Cover

TRACTOR / MOWER DECK COMPONENTS PAGES

Frame Group ......................................................................................................................... 4

Bumper Group ....................................................................................................................... 6

Engine & PTO Group - 18HP Kohler ..................................................................................... 8

Engine & PTO Group - 20HP Briggs & Stratton .................................................................... 10

Drive Group ........................................................................................................................... 12

Brake Group .......................................................................................................................... 14

Lift Group ............................................................................................................................... 18

Hydraulics Group ................................................................................................................... 22

Controls Group - Panel .......................................................................................................... 24

Controls Group - Upper .........................................................................................................26

Controls Group - Lower .........................................................................................................28

Electrical Group ..................................................................................................................... 30

Seat & Kickplate Group .........................................................................................................32

Fuel Tank Group ................................................................................................................... 34

Wheels & Tires Group ...........................................................................................................36

Decals Group - Brand & Model .............................................................................................. 38

Decals Group - Safety & Common ........................................................................................ 40

44" & 50" Mower Deck - Housing, Arbors & Blades Group ................................................... 42

44" & 50" Mower Deck - Belt & Idler Group ........................................................................... 44

44" Mower Deck - Roller Bar Group ...................................................................................... 46

50" Mower Deck - Roller Bar Group ...................................................................................... 48

Frame Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

20 21

13 12

See Wheels & Tires Group

FI0010

The above parts group applies to the following Mfg. Nos.:

2003 4

1694454 - Cham

ion

1694455 - Champion

1694458 - Cham

ion

1694460 - Cham

ion

TP 400-3887-01-CH-S

PART NO. DESCRIPTIONREF NO. QTY.

Frame Group

Footnotes

1 503848002 1 FRAME, Main Weldment

2 5025056 1 NUT, Hex Nylon Lock, 1/2-13

3 5025158 2 WASHER, SAE, 1/2

4 5025057 12 NUT, Hex Nylon Lock, 5/16-18

5 5023199 2 O-RING

6 5023213 2 SHOCK ABSORBER

7 5023214 2 VINYL CAP

8 5020602 2 COLLAR, SPLIT, 1"

9 5021541 4 BUSHING, FLANGE

10 5020095 2 FITTING, Grease

11 503848775 2 CASTER YOKE

12 5025155 10 WASHER, SAE, 5/16

13 502501114 4 CAPSCREW, Hex Head, 5/16-18 X 1-3/4

14 5048106 1 SPACER, .51 X .75 X 3.375

15 503848108 1 PIVOT FRAME WELDMENT

16 50250116 6 CAPSCREW, Hex Head, 5/16-18 X 3/4

17 5025139 6 NUT, Hex Flange Whiz Lock, 5/16-18

18 502501740 1 CAPSCREW, Hex Head, 1/2-13 X 5

19 503848241 1 DECK HANGER WELDMENT

20 5025303 8 SCREW, FLAT HEAD SOCKET, 5/16-18 X 3/4

21 5045990 2 FRICTION PLATE

The above parts group applies to the following Mfg. Nos.:

2003 5

1694454 - Cham

ion

1694455 - Champion

1694458 - Cham

ion

1694460 - Cham

ion

TP 400-3887-01-CH-S

Bumper Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

FI0011

The above parts group applies to the following Mfg. Nos.:

2003 6

1694454 - Cham

ion

1694455 - Champion

1694458 - Cham

ion

1694460 - Cham

ion

TP 400-3887-01-CH-S

PART NO. DESCRIPTIONREF NO. QTY.

Bumper Group

Footnotes

1 503848887 1 TOP BUMPER

2 503848257 1 BUMPER SHIELD

3 5025155 12 WASHER, SAE, 5/16

4 50250116 4 CAPSCREW, Hex Head, 5/16-18 x 3/4

5 503848249 1 LOWER BUMPER

6 50250118 8 CAPSCREW, Hex Head, 5/16-18 x 1

7 5025127 12 NUT, Hex Flange Whiz Lock, 5/16-18

The above parts group applies to the following Mfg. Nos.:

2003 7

1694454 - Cham

ion

1694455 - Champion

1694458 - Cham

ion

1694460 - Cham

ion

TP 400-3887-01-CH-S

Engine & PTO Group - 18HP Kohler

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

See Pump Drive Group

FI0013

The above parts group applies to the following Mfg. Nos.:

2003 8

1694454 - Cham

ion

1694458 - Champion

TP 400-3887-01-CH-S

PART NO. DESCRIPTIONREF NO. QTY.

Engine & PTO Group - 18HP Kohler

Footnotes

1 * 1 ENGINE, 18HP Kohler, Model SV-493S Type PS-27523

2 5023186 1 MUFFLER

3 5025139 6 NUT, Hex Flange Whiz Lock, 5/16-18

4 50250116 9 CAPSCREW, Hex Head, 5/16-18 X 3/4

5 5025155 5 WASHER, SAE, 5/16

6 503848263 2 BRACKET, Muffler Support (ORANGE)

7 5025057 3 NUT, Hex Nylon Lock, 5/16-18

8 5044617009 5 WASHER, Clutch Anchor, 5/16

9 5043636 1 CLUTCH ANCHOR PAD

10 505040718 1 KEY, 1/4 SQ. X 2-1/4

11 5023100 1 CLUTCH, ELECTRIC

12 5042132 1 SPACER, .45 X 1.62 X .37

13 5047342 1 CAPSCREW, CRANKSHAFT, 7/16 X 3-1/2

14 5021030 1 TIE WRAP

15 503848226 1 CLUTCH ANCHOR (ORANGE)

16 5025353 4 BOLT, M8-1.25 X 30 MM

17 5025188 4 LOCKWASHER, 5/16 Internal Tooth

18 50250118 3 CAPSCREW, Hex Head, 5/16-18 X 1

* See your local Kohler engine dealer for service parts.

The above parts group applies to the following Mfg. Nos.:

2003 9

1694454 - Cham

ion

1694458 - Champion

TP 400-3887-01-CH-S

Engine & PTO Group - 20HP Briggs & Stratton

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

See Pump Drive Group

FI0012

The above parts group applies to the following Mfg. Nos.:

2003 10

1694455 - Cham

ion

1694460 - Champion

TP 400-3887-01-CH-S

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