Simplicity Colt ZT2148 User manual

Print Instructions for Print Vendors (Paper Manuals)

PARTS MANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.

• Back cover is the page IMMEDIATELY AFTER the front cover.

• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER

the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand

pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,

and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in

Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

THIS PAGE INTENTIONALLY BLANK

22819

Rev. No. 02

Rev. Date: 10/2003

TP 400-7034-02-CT-D

Model Number: Description:

ZT2148 Colt, w/ 21 HP Briggs & Stratton & 48” Mower Deck

ZT2148B Colt, w/ 21 HP Briggs & Stratton & 48” Mower Deck

ZT2148K Colt, w/ 21 HP Kohler & 48” Mower Deck

ZT2352 Colt, w/ 23 HP Briggs & Stratton & 52” Mower Deck

ZT2352B Colt, w/ 23 HP Briggs & Stratton & 52” Mower Deck

ZT2352K Colt, w/ 23 HP Kohler & 52” Mower Deck

Colt

Zero-Turn Riding Mower

mowers are built by

Ferris Industries, a

Simplicity company.

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

PARTS

MANUAL

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

www.ferrisindustries.com

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware

Grade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Of

in/lbs in/lbs in/lbs

Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32

2.1

3.4

4.6

8-36

2.3

3.5

4.9

10-24

3.1

4.9

6.8

10-32

3.5

5.5

7.7

1/4-20

7.6 810.9 12 16.3

1/4-28

8.6 10 13.6 14 19.0

5/16-18 11 15.0 17 23.1 25 34.0

5/16-24 12 16.3 19 25.8 27 34.0

3/8-16 20 27.2 30 40.8 45 61.2

3/8-24 23 31.3 35 47.6 50 68.0

7/16-14 30 40.8 50 68.0 70 95.2

7/16-20 35 47.6 55 74.8 80 108.8

1/2-13 50 68.0 75 102.0 110 149.6

1/2-20 55 74.8 90 122.4 120 163.2

9/16-12 65 88.4 110 149.6 150 204.0

9/16-18 75 102.0 120 163.2 170 231.2

5/8-11 90 122.4 150 204.0 220 299.2

5/8-18 100 136 180 244.8 240 326.4

3/4-10 160 217.6 260 353.6 386 525.0

3/4-16 180 244.8 300 408.0 420 571.2

7/8-9 140 190.4 400 544.0 600 816.0

7/8-14 155 210.8 440 598.4 660 897.6

1-8 220 299.2 580 788.8 900 1,244.0

1-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES

1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread forming

screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. For prevailing torque locknuts:

use 65% of Grade 5 torque.

b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.

3. Unless otherwise noted on assembly drawings,

all torque values must meet this specification.

Hardware Identification & Torque Specifications

Common Hardware Types

Screw, 1/2 x 2

Body

Diameter

Body

Length

Inside

Diameter

Nut, 1/2”

Marks

3/8” Bolt or Nut

Wrench—9/16”

3/8

5/16” Bolt or Nut

Wrench—1/2”

5/16

1/4” Bolt or Nut

Wrench—7/16”

1/4

1/2” Bolt or Nut

Wrench—3/4”

1/2

7/16

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

Wrench & Fastener Size Guide

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

nominal size

, meaning the

inside diameter

is 1/2 inch; if a

second number is present it represents the

threads per inch.

When a bolt or capscrew is identified as 1/2 - 16 x 2”, this

means the

nominal size

, or

body diameter

is 1/2 inch; the

second number represents the

threads per inch

(16 in this

example), and the final number is the

body length

of the

bolt or screw (2 inches long in this example).

The guides and ruler furnished below are designed to

help you select the appropriate hardware and tools.

1/4 3/4

1/2

1/4 3/4

1/2

1/4 3/4

1/2

1/4 3/4

1/2

THIS PAGE INTENTIONALLY BLANK

TP 400-7034-01-CT-D

Table of Contents

RIDER COMPONENTS

Main Frame and Front Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Seat & Seat Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Control Cover, Mount & Fan Shield Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Fuel Tank & Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Fuel Supply Hose Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Engine & PTO Group - Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Engine & PTO Group - Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Motion Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Motion Control - Neutral Return Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Battery Mount, Reservoir Mount & Soleniod Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Tire & Wheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Electrical Schematics - Briggs & Stratton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Electrical Schematics - Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Decals - Brand & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Decals - Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

MOWER DECK COMPONENTS

Mower Housing, Cover, Spindle and Blade Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Mower Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Mower Rear Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Mower Deck Roller Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

REFERENCE INFORMATION:

Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

TP 400-7034-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower

ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower

ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower

ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower

ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower

ZT2352K Colt 23 HP Kohler Rider w/ 52” Mower

Main Frame & Front Caster Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

See Wheel & Tire Group

for Tires & Fasteners

TP 400-7034-01-CT-D

REF NO. PART NO. QTY. DESCRIPTION

Footnotes:

1 1847007 1 MAIN FRAME

2 21073 2 CAP

3 25203-10 2 PIN, Cotter

4 25104 2 NUT, Hex, Slotted, 3/4-16

5 25160 2 WASHER, 3/4

6 20884 4 BEARING, Tapered Roller

7 21072 2 SEAL, Grease

8 1847049 2 CASTER YOKE

The above parts group applies to the following Model Nos.:

ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower

ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower

ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower

ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower

ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower

ZT2352K Colt 23 HP Kohler Rider w/ 52” Mower

TP 400-7034-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower

ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower

ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower

ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower

ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower

ZT2352K Colt 23 HP Kohler Rider w/ 52” Mower

Floor & Brake Cover Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

7 8

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