Simplicity Baron 2400 Series User manual

Parts Manual

Rev. 07/2004

Baron / 2400

Series Lawn Tractors & Mower Decks

TP 400-3764-02-BR-SM

. No. Descri

tion

HP Product

1694315 Baron, 16HP Hydro (CE)

1694329 Baron, 16HP Hydro (CE)

1694346 2416H, 16HP Hydro (CE)

. No. Descri

tion

17HP Product

1694482 Baron, 17HP Hydro (CE)

1694485 2417H, 17HP Hydro (CE)

. No. Descri

tion

HP Product

1694328 Baron, 18HP Hydro (CE)

1694347 2418H, 18HP Hydro (CE)

. No. Descri

tion

20HP Product

1694481 Baron, 20HP Hydro (CE)

1694483 2420H, 20HP Hydro (CE)

. No. Descri

tion

Mower Decks

1694331 40 inch Mower Deck (CE)

1694338 40 inch Mower Deck (CE)

Table Of Content

Torque Specification Chart ..................................................................... Inside Back Cover

PRODUCT COMPONENTS PAGES

Frame & Front Axle Group ................................................................................................................................... 4

Steering Group ..................................................................................................................................................... 6

Engine Group - 16HP & 17HP Briggs & Stratton, INTEK Single ......................................................................... 8

Engine Group - 16HP Honda ............................................................................................................................... 10

Engine Group - 18HP Briggs & Stratton, INTEK Twin ......................................................................................... 12

Engine Group - 20HP Briggs & Stratton, INTEK Twin ......................................................................................... 14

Transmission Group - Tuff Torq K-46Q ............................................................................................................... 16

Transmission SERVICE PARTS - Tuff Torq K-46Q Transaxle ........................................................................... 20

Lift Group .............................................................................................................................................................. 24

Controls Group ..................................................................................................................................................... 26

Cruise Control Group ........................................................................................................................................... 28

Electrical Group - 16HP & 17HP Briggs & Stratton, INTEK Single ..................................................................... 30

Electrical Group - 16HP Honda ........................................................................................................................... 34

Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin ........................................................................ 38

Hood, Grille & Dash Group .................................................................................................................................. 42

Seat Deck & Fuel Tank Group ............................................................................................................................. 44

Hopper Group - Fixed Screen .............................................................................................................................. 46

Hopper Group - Serviceable Screen ................................................................................................................... 50

Mulching Group .................................................................................................................................................... 54

Wheels & Tires Group .......................................................................................................................................... 56

Decals Group - Brand & Model ............................................................................................................................ 58

Decals Group - Safety & Common ...................................................................................................................... 60

40 inch Mower Deck - Belt, Idle Arm & Hitch ....................................................................................................... 62

40 inch Mower Deck - Height Adjustment & Roller Bar (Serial No. 1999 and Below) ........................................ 64

40 inch Mower Deck - Height Adjustment & Roller Bar (Serial No. 2000 and Above) ........................................ 68

40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 1999 and Below) ................................................... 72

40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 2000 and Above) .................................................. 74

Frame & Front Axle Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

Torque to

150 ft. lbs.

(202 Nm)

Torque to

22-40 ft. lbs.

(30-54 Nm)

Torque to

13 ft. lbs.

Service Kit

1686985

Torque to

50-57 ft. lbs.

(48-56 Nm)

Torque to

22-40 ft. lbs.

(30-54 Nm)

Torque to

55-60 ft. lbs.

(74-81 Nm)

1515

985880

The above parts group applies to the following Mfg. Nos.:

2003 4

1694329 - Baron

1694328 - Baron

1694315 - Baron

1694346 - 2416H

1694347 - 2418H

1694482 - Baron

1694485 - 2417H

1694481 - Baron

1694483 - 2420H

TP 400-3764-02-BR-SM

PART NO. DESCRIPTIONREF NO QTY.

Frame & Front Axle Group

Footnotes

1 1930645 7 NUT, Hex Flange Lock, 3/8-16

2 1960035 2 WASHER

3 960646 1 NUT, Hex Flange, 5/8-11

4 1722212 1 PLATE, Axle

5 1724081 1 TOWER & SUPPORT ASSEMBLY

6 1923683 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4

7 1723528 1 SUPPORT

8 1664847 4 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4

9 1726887 1 FRAME ASSEMBLY

10 960645 1 CAPSCREW, 5/8-11 x 3-1/2

11 1704314 2 FITTING, Grease for Wear Plate, 1/4-20, with Ball

12 1933260 4 CAPSCREW, Hex Head, Flange Lock, 3/8-16 x 3/4

13 1722541 1 LINK, Drag

14 1922755 1 WASHER

15 1960103 2 WASHER

16 1919262 1 NUT, Hex Jam, 1/2-20

17 1702779 1 JOINT, Ball

18 1708236 1 SPACER

19 1931350 2 CARRIAGE BOLT, 3/8-16 x 1

20 1611705 2 SPACER

21 1722626 1 ROD, Tie

22 1721682 6 BUSHING

23 1930650 2 NUT, Hex Flange Lock, 7/16-14

24 1704314 3 FITTING, Lube

25 1686985 1 SPINDLE REPLACEMENT KIT, LH (Includes Ref. Nos. 22, 26, 27, 28, 29 & 30)

26 923485 1 CAPSCREW, 3/8-16 x 7/8, GR8

27 1663151 1 WASHER, Spring, 3/8

28 1725112 1 HUB & ARM ASSEMBLY

29 930671 1 KEY, Woodruff

30 1724264 1 SPINDLE, LH

31 1722200 1 AXLE ASSEMBLY, w/ LH Spindle, Complete (Includes Ref. Nos. 22, 24, 41, 42 & 43)

32 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2

33 1927531 2 CAPSCREW, Hex Head, 7/16-14 x 2, GR8

34 1721918 1 HOOK, "J"

35 1721752 1 SPACER

36 1960086 4 SCREW, Torx Head, 5/16-18 x 7/8

37 1721805 1 BUMPER, Black, Steel, Standard

37 1723502 1 BUMPER, Chrome, Optional

38 1930591 2 CAPSCREW, Hex Whiz Lock, 5/16-18 x 3/4

39 1724801 1 PLATE, Axle Wear

40 1931277 2 NUT, Hex Falnge Whiz Lock, 5/16-18

41 1722199 1 SPINDLE, RH

42 1919394 1 WASHER

43 932577 1 RETAINING RING

The above parts group applies to the following Mfg. Nos.:

2003 5

1694329 - Baron

1694328 - Baron

1694315 - Baron

1694346 - 2416H

1694347 - 2418H

1694482 - Baron

1694485 - 2417H

1694481 - Baron

1694483 - 2420H

TP 400-3764-02-BR-SM

Steering Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

Torque to

36-44 ft/lbs

(49-59 Nm.)

Bearing mounts

below frame.

Slide pinion into

gear before

tightening nuts.

Steering cap

snaps over

steering wheel.

Torque to

19.5 ft/lbs

(26 Nm.)

Torque to

11 ft/lbs

(15 Nm.)

10 7

986091

The above parts group applies to the following Mfg. Nos.:

2003 6

1694329 - Baron

1694328 - Baron

1694315 - Baron

1694346 - 2416H

1694347 - 2418H

1694482 - Baron

1694485 - 2417H

1694481 - Baron

1694483 - 2420H

TP 400-3764-02-BR-SM

PART NO. DESCRIPTIONREF NO QTY.

Steering Group

Footnotes

1 1722318 1 STEERING WHEEL, Straight Shaft

2 1722319 1 CAP, Steering Wheel, Simplicity Logo

2 1725024 1 CAP, Steering Wheel, Plain

3 1960540 1 PIN, Spring

4 1722749 1 COVER, Black Rubber

5 176440 2 BUSHING

6 1721736 1 PLATE, Mounting Steering

7 1960114 5 WASHER

8 1933260 2 CAPSCREW, Hex Head Flange Lock, 3/8-16 x 3/4

9 1931211 2 NUT, Hex Whiz Lock, 3/8-16

10 1722459 1 BEARING, Flange

11 1722461 1 SPACER

12 1724470 1 GEAR & SHAFT ASSEMBLY

13 1960032 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/4

14 1930645 1 NUT, Hex Flange Lock, 3/8-16

15 1664847 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4

16 1723604 1 SHAFT ASSEMBLY

17 1919314 1 PIN, Cotter

18 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4

19 928372 2 NUT, Hex,1/4-20

20 1611710 1 RING, Clipring Extension

21 1960114 2 WASHER

22 1933988 2 NUT, Push, 5/16

The above parts group applies to the following Mfg. Nos.:

2003 7

1694329 - Baron

1694328 - Baron

1694315 - Baron

1694346 - 2416H

1694347 - 2418H

1694482 - Baron

1694485 - 2417H

1694481 - Baron

1694483 - 2420H

TP 400-3764-02-BR-SM

Engine Group - 16HP & 17HP Briggs & Stratton, INTEK Single

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

Engine Manufacturer

Gasket & Hardware,

Torque to 18 ft. lbs.

(24 Nm)

Tie clutch wire

to keep away

from pulley.

Torque to

45-50 ft/lbs

(61-68 Nm.)

Torque to

19-23 ft. lbs.

(26-31 Nm.)

Note:

Orientation

of All Keys

Do not

apply thread

sealant

Route cables under

bulkhead by fuel lines.

Install between Frame &

Ground cable on RH

rear engine capscrew.

18 17

34 35

986013

The above parts group applies to the following Mfg. Nos.:

2003 8

1694329 - Baron

1694346 - 2416H

1694482 - Baron

1694485 - 2417H

TP 400-3764-02-BR-SM

PART NO. DESCRIPTIONREF NO QTY.

Engine Group - 16HP & 17HP Briggs & Stratton, INTEK Single

Footnotes

1 1723467 1 MUFFLER, Briggs & Statton 16HP

2 * 1 GASKET

3 1936228 2 CAPSCREW, 5/16-18 x 3/4

4 1723165 1 HOSE, Oil Drain

5 * 1 DECAL, Engine, 16HP

5 * 1 DECAL, Engine, 17HP

6 * 1 ENGINE, 16HP Briggs & Stratton INTEK, Model 31F777, Type 0111

6 * 1 ENGINE, 17HP Briggs & Stratton INTEK, Model 31F777, Type 0111

7 1722950 1 SEAL, Circle

8 1722388 1 BULKHEAD

9 1925003 2 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2

10 1721949 1 CONTROL, Throttle

11 1701011 1 TIE, Wire

12 1703956 1 SWITCH, Oil Pressure, 16HP

13 960112 2 CLAMP, Hose Type E

14 1718678 1 HOSE, Fuel, 58" Long

15 1708264 1 WASHER, Special

16 1918199 1 LOCKWASHER, 7/16

17 1960648 1 CAPSCREW, Hex Head, 7/16-20 x 2-3/4

18 1720532 1 CLUTCH, Electric, Ogura

19 1722288 1 PULLEY & HUB ASSEMBLY

20 1720463 1 KEY, Hi Pro, 1/4 x 2-1/4

21 932747 1 TIE

22 930598 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 1-1/2

23 920427 1 LOCKWASHER, External Tooth 3/8

24 1722414 1 SHIELD, Muffler Bottom

25 1960368 5 NUT, Speed, 1/4-20

26 1935255 2 NUT, Speed, 5/16-18

27 1722389 1 DUCT, Muffler Top

28 1960295 6 CAPSCREW, Hex Head Flange Lock, 1/4-20 x 5/8

29 1929000 3 CAPSCREW, Hex Head Taptite, 1/4-20 x 3/8

30 1924856 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2

31 934683 1 CLIP, Wire

32 1723897 1 GUARD, Manifold Pipe

33 1917356 2 LOCKWASHER, 5/16

34 1726465 1 PLATE, Limiter RPM

35 1726466 1 SCREW, Torx Taptite, #8-32 x 1/2

* See your local Briggs & Stratton distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

2003 9

1694329 - Baron

1694346 - 2416H

1694482 - Baron

1694485 - 2417H

TP 400-3764-02-BR-SM

Engine Group - 16HP Honda

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

Torque to 18 ft. lbs.

(25 Nm)

Tie clutch wire

to spring away

from pulley.

Torque to

45-50 ft. lbs.

(61-68 Nm)

Torque to

19-23 ft. lbs.

(26-31 Nm)

Note:

Orentation

of All Keys

Install between Frame &

Ground cable on RH

rear engine capscrew.

Position pulley

chamfer side up.

To like

colored wires

on engine.

To oil

pressure

switch.

To starter

solenoid.

To tractor

harness.

Torque to 18 ft. lbs.

(25 Nm)

986216

The above parts group applies to the following Mfg. Nos.:

2003 10

1694315 - Baron

TP 400-3764-02-BR-SM

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