Simplicity Lancer / 4400 User manual

Parts Manual

Rev. 09/2005

Lancer / 4400

Series Riding Mowers & Mower Decks

TP 400-4206-01-LN-SM

. No. Descri

tion

HP Product

1694772 Lancer, 16HP Hydro (CE)

1694785 4416XL, 16HP Hydro (CE)

1694786 Lancer, 16HP Hydro (CE)

1694787 4416XL, 16HP Hydro (CE)

. No. Descri

tion

Mower Decks

1694344 40" Mower Deck (CE)

1694345 40" Mower Deck (CE)

1694783 44" Mower Deck (CE)

1694784 44" Mower Deck (CE)

1731174

Part No.:

Table Of Content

Torque Specification Chart ..................................................................... Inside Back Cover

PRODUCT COMPONENTS PAGES

Frame Group ........................................................................................................................................................ 4

Steering Group ..................................................................................................................................................... 6

Engine & Electric Clutch - 16HP Briggs & Stratton .............................................................................................. 10

Transmission Group ............................................................................................................................................. 12

Transmission SERVICE PARTS - Tuff Torq K-46Q ............................................................................................ 14

Controls Group ..................................................................................................................................................... 18

Electrical Group .................................................................................................................................................... 20

Seat Deck & Fuel Tank Group ............................................................................................................................. 22

Lift Group .............................................................................................................................................................. 24

Wheels & Tires Group .......................................................................................................................................... 26

Decals - Brand & Model ....................................................................................................................................... 28

Decals - Safety & Common .................................................................................................................................. 30

Mower Frame Group - with Height Adjustment ................................................................................................... 32

40" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................ 34

40" Mower Deck - Height Adjustment & Roller Bar ............................................................................................. 36

40" Mower Deck - Height Adjustment & Roller Bar (Later) ................................................................................. 40

40" Mower Deck - Housing, Arbors & Blades ...................................................................................................... 42

44" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................ 46

44" Mower Deck - Height Adjustment & Roller Bar ............................................................................................. 48

44" Mower Deck - Housing, Arbors & Blades ...................................................................................................... 50

Frame Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

Insert Must

Face Out

Torque nut

15-17ft. lbs.

985955

The above parts group applies to the following Mfg. Nos.:

2005 4

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

PART NO. DESCRIPTIONREF NO QTY.

Frame Group

Footnotes

1 1722359A 2 PLATE, Pivot

2 1920415 8 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black

3 1960071 2 WASHER, 3/8, Black

4 1928352 6 NUT, Hex Flange Lock, Black

5 2154177 4 SPACER

6 1931648 6 CAPSCREW, Hex Head, Flange Lock, 5/16-18 x 1/2, Black

7 1723144 1 SHROUD, Wheel, RH

8 1723290A 1 SKIRT, Side, RH

9 1960001 2 CAPSCREW, Hex Washer Head, Plastite, # 10-14 x 5/8, Black

10 1723691 2 CLIP, Shroud

11 1715015 1 PLUG, Hole

12 1704351 14 FASTENER, Panel

13 1714418 1 PAD, Footrest, RH

14 1714417 1 PAD, Footrest, LH

15 1930591 4 CAPSCREW, Hex Head Whiz Lock, 5/16-18 x 3/4, Black

16 1722453A 1 WRAPPER, Rear Frame

17 1935255 4 NUT, Speed, Lug, 5/16-18

18 1722514A 1 FRAME ASSEMBLY, Rear

19 1960294 1 NUT, Hex, Flange, 1/4-20, Black

20 1723289A 1 SKIRT, Side, LH

21 1924009 1 CAPSCREW, Hex Head, 1/4-20 x 7/8, Black

22 1723145 1 SHROUD, Wheel, LH

23 1722494A 1 FRAME ASEMBLY, Transmission

24 2860641 2 NUT, Hex Lock Aluminum Insert, 3/8-16

25 1723873A 1 WEIGHT & TAB ASSEMBLY, 75 lbs.

26 1931335 2 CARRIAGE BOLT, 5/16-18 x 1

27 1927557 2 NUT, Hex, Flange Whiz Lock, 5/16-18

The above parts group applies to the following Mfg. Nos.:

2005 5

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

Steering Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

(Ref. 1 & 8) Grease

bushings (three locations)

Coat gear teeth

with grease.

Grease Spindle & Lever

Assembly after assembly.

Torque to

36-44 ft. lbs.

Torque nuts

to 30 ft. lbs.

(40 Nm)

Torque to 65-75 ft. lbs.

(88-102 Nm)

Torque to 25-30 ft. lbs.

(34-40 Nm)

Torque to 25-30 ft. lbs.

(34-40 Nm)

Torque to 25-30 ft. lbs.

(34-40 Nm)

14 16

28 26

624

625

643

647

985951

The above parts group applies to the following Mfg. Nos.:

2005 6

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

PART NO. DESCRIPTIONREF NO QTY.

Steering Group

Footnotes

1 2176440 6 BUSHING, Nylon

2 1703508A 1 PLATE, Mounting

3 1928352 4 NUT, Hex Flange Whiz Lock, 3/8-16, Black

4 1722495 1 SHAFT & PINION ASSEMBLY

5 1919314 1 PIN, Cotter, Black

6 1960540 1 PIN, Spring, 5/16 x 2-1/2, Black

7 2860202 1 WASHER, 3/4

8 1666001 1 BUSHING, Metal

9 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4

10 1722497A 1 SUPPORT ASSEMBLY

11 1960518 2 NUT, Push, 1/4, Black

12 1721736A 1 PLATE, Mounting

13 2828732 2 NUT, Hex KEPS, 1/4-20, Black

14 1722749 1 COVER, Black Rubber

15 1722738 1 STEERING WHEEL

16 1722319 1 CAP, Steering Wheel

17 1723111 1 DASHBOARD

18 1921525 1 CAPSCREW, Hex Head, 1/2-13 x 1-3/4, Black

19 2105386 1 SPACER

20 1723129 1 SPACER

21 1960245 1 CAPSCREW, Hex Head, 1/2-13 x 3, Black

22 1611710 2 RING, Klip, External 3/4, Black

23 1724616 1 AXLE ASSEMBLY,w/Bushings & Lube Fitting

24 1960355 2 NUT, Hex Lock ESNA Heavy, 1/2-13, Black

25 1918431 2 WASHER, 1/2, Black

26 2821133 3 FITTING, Lube

27 1921210 2 CAPSCREW, Hex Head, 3/8-16 x 1, Black

28 1611705 2 SPACER, Powder Metal

29 1722387 1 ROD, Tie

30 1677131 1 SPINDLE & LEVER ASSEMBLY, RH (Lancer LH)

31 1921969 1 CAPSCREW, Hex Head, 3/8-16 1-1/2

32 1960339 2 NUT, Hex Flange Lock, 3/8-16, Black

33 1708236 1 SPACER

34 1677133 1 SPINDLE & LEVER ASSEMBLY, LH (Lancer RH)

35 1702779A 2 BALL JOINT

36 1930645 1 NUT, Hex Flange Lock, 3/8-16, Black

37 1919262 2 NUT, Hex Head, 1/2-20, Black

38 1722504 1 DRAG LINK

39 1930644 1 NUT, Hex Flange Two Way Lock, 1/2-13, Black

40 1724793A 1 SHAFT & GEAR ASSEMBLY

41 1920328 1 CAPSCREW, Hex Head, 1/2-13 x 1-1/2, Black

42 1930591 2 CAPSCREW, Hex Head, 5/16-18 x 3/4

43 1931350 4 CARRIAGE BOLT, 3/8-16 x 1 , Black

44 1935255 6 NUT, Speed, 5/16-18

The above parts group applies to the following Mfg. Nos.:

2005 7

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

Steering Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

(Ref. 1 & 8) Grease

bushings (three locations)

Coat gear teeth

with grease.

Grease Spindle & Lever

Assembly after assembly.

Torque to

36-44 ft. lbs.

Torque nuts

to 30 ft. lbs.

(40 Nm)

Torque to 65-75 ft. lbs.

(88-102 Nm)

Torque to 25-30 ft. lbs.

(34-40 Nm)

Torque to 25-30 ft. lbs.

(34-40 Nm)

Torque to 25-30 ft. lbs.

(34-40 Nm)

14 16

28 26

624

625

643

647

985951

The above parts group applies to the following Mfg. Nos.:

2005 8

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

PART NO. DESCRIPTIONREF NO QTY.

Steering Group

Footnotes

45 1715998C 1 SHROUD, Steering

46 1927429 3 CAPSCREW, Hex Head, 1/4-20 x 5/8, Black

47 1960114 4 WASHER, 3/4, Black

48 1927557 2 NUT, Hex Flange Lock, 5/16-18, Black

The above parts group applies to the following Mfg. Nos.:

2005 9

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

Engine & Electric Clutch - 16HP Briggs & Stratton

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

Note:

Orentation

of All Keys

Coat threads

with sealant

Torque to

45-50 ft. lbs.

Torque to

28-34 ft. lbs.

Apply anti-seize

to crankshaft

Chamfer facing up

Tie clutch wire

away from clutch

610

611

3 7

611

620621

617618

623

986795

The above parts group applies to the following Mfg. Nos.:

2005 10

1694772 - Lancer

1694785 - 4416XL

1694786 - Lancer

1694787 - 4416XL

TP 400-4206-01-LN-SM

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