Siemens TIASTAR SFIM-7002A-0901 User manual

Section Titles Section/Tab

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A

General Design and Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B

Unit Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C

Combination Starter and Distribution Unit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D

Control Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E

Appendix I - General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F

Appendix II - Definitions, Terms, and Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . .G

The

Industrial

Motor

Control

Center

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Supersedes SFIM-70020

TIASTAR

Motor

Control

Center

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

Combination Starters and Distribution

Units

Several different kinds of combination starters and distribu-

tion units can be put into a MCC. Typical combination starters

and units are listed below with their standard abbreviations:

FVNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Voltage Non-Reversing

DFVNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Full Voltage Non-Reversing

FVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Voltage Contactor

FVR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Voltage Reversing

2S1W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Two Speed One Winding

2S2W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Two Speed Two Winding

PW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Part Winding

RVAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reduced Voltage Auto-Transformer

FCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feeder Circuit Breaker

DFCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Feeder Circuit Breaker

FDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feeder Disconnect Switch

DFDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Feeder Disconnect Switch

XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transformer (lighting)

LDCTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load Center

PNLBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Panel Board

RVSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reduced Voltage Soft Start (Nordic)

VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Variable Frequency Drive

HFVNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .High Density Full Voltage Non-Reversing

YDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reducing Voltage Wye Delta Closed Transition

YDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reducing Voltage Wye Delta Open Transition

Figure 1 - 6” High Density Unit

Figure 2 - Standard Unit

D2 Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

Combination Starter Ratings and

Dimensions

FVNR–Full Voltage Non-Reversing Unit With

Fusible Switch or Circuit Breaker

Standard Features

• Plug-in unit, Sizes 0 - 5.

• ETI Sizes 0 - 5.

• Fusible Switch Sizes 0 - 4.

Molded case switch, Sizes, 5, and 6.

Fuse clips for Class R fuses.

• Starters: Innova/Plus, Sizes 0 - 4

• Bimetallic Ambient Compensated Overload

• Electrical starter seal-in contact for 3-wire control:

Size 0 - 1, NO only. Sizes 2 - 4, SPST.

Size 5 - 6, SPDT.

• Control circuit terminals:

Type A - Connect to component terminal.

Type Bd, Bt, C - Unit stationary terminal blocks.

• Load power terminals:

Type A, Bd.

- Connect to starter terminals.

Type Bt, C.

- Sizes 0 - 3, stationary blocks.

Sizes 4 - 6, connect to starter terminals.

Typical Schematic

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

FVNR with Fusible Switch (Refer to Pg E4): Disconnect Ratings and Space Requirements

Maximum Standard Maximum

Fuse Unit Control Control

Maximum Horsepower Starter Switch Clip Unit Space Transformer Transformer

200V 230V 460-575V Size Size Size Height Factor VA VA Relay

Timer

3 3 5 0 30 30 12 1 50 150 1* 1*

7½ 7½ 10 1 30 30 12 1 50 150 1* 1*

10 15 25 2 60 60 12 1 50 150 1* 1*

25 30 50 3 100 100 24 2 150 250 1* 1*

40 50 100 4 200 200 42 3½ 150 250 2 1

75 100 200 5 400 600 72

650

150

150 200 400 6 600 600 72

150

250 1 1

* Either/or but not both

** Oversized for additional equipment

Fixed mounted unit

Fixed mounted unit - space behind not available

Starter supplied with interposing relay(s)

∆200, 230V applications

FVNR with ITE MCP Type ETI: Disconnect Ratings and Space Requirements

Standard Maximum

ETI Unit Control Control

Maximum Horsepower Starter Frame Unit Space Transformer Transformer

200V 230V 460-575V Size Size Height Factor VA VA Relay Timer

3 3 5 0 125 12 1 50 150 1* 1*

7½ 7½ 10 1 125 12 1 50 150 1* 1*

10 15 25 2 125 12 1 50 150 1* 1*

25 20 50 3 125 18 1½ 150 250 1* 1*

25 20 50 3 125 24** 2 150 250 2 1

40 50 100 4 125/250 24 2 150 250 2 1

75 100 200 5 400 36 3 50d150d1–

150 200 400 6 600 48s4 150 250 2 1

Available Features - Standard Unit Size

• Control power transformer with fused secondary and

dual fused primary.

• Solid state overloads (ESP100 or 3RB12 starter).

• Pull-apart control terminals.

• Pull-apart load terminals, Sizes 0 - 2.

• Thermal magnetic circuit breaker.

• 4 pilot devices mounted on unit device panel.

• Control relay.

• Surge suppressor.

• ETM.

• Handle interlocks operate with handle.

• Extra starter auxiliary contacts in addition to NO

seal-in contact.

• Class J fuse clips.

• Refer to tables below for maximum size control power

transformer, relays, and timer addition.

• Communicating devices (ASi, SIMOCODE-DP, SAMMS)

Auxiliary Contacts

Starter Extra Contacts

Size Per Starter Type

0 - 1 4 SPST NO or NC

2 - 4 3 SPST NO or NC

5 - 6 3 SPDT NO & NC

D4 Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

Typical Schematic

Combination Starter Ratings and

Dimensions

FVNR–High Density Full Voltage Non-Reversing

Unit With Circuit Breaker

Standard Features

• Plug-in unit, Sizes 0 - 1.

• ETI Sizes 0 - 1.

• Starters: Innova/Plus, Sizes 0 - 1, ESP100 Overload

• Electrical starter seal-in contact for 3-wire control:

Size 0 - 1, NO only.

• Control circuit terminals:

Unit stationary terminal blocks.

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

FVNR with ITE MCP Type ETI: Disconnect Ratings and Space Requirements

Standard Maximum

ETI Unit Control Control

Maximum Horsepower Starter Frame Unit Space Transformer Transformer

200V 230V 460-575V Size Size Height Factor VA VA Relay Timer

33 5 0 125 6 ½ 50 50 0 0

7½ 7½ 10 1 125 6 ½ 50 50 0 0

Available Features - Standard Unit Size

• Control power transformer with fused secondary and

dual fused primary.

• Thermal magnetic circuit breaker.

• 2 pilot devices mounted on unit device panel.

• Surge suppressor.

• Internal Circuit Breaker Interlock

• Extra starter auxiliary contacts in addition to NO

seal-in contact.

• Clips.

• Refer to tables below for maximum size control power

transformer, relays, and timer addition.

• Communicating devices (ASi, SIMOCODE-DP), (AS-i or

SIMOCODE not available on high density units with con-

trol power transformer

Auxiliary Contacts

Starter Extra Contacts

Size Per Starter Type

0 - 1 2 SPST NO or NC

SFIM-7002A-0901

Section D, September, 2001

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

NOTE:

Rear-mounted units on

back-to-back MCC’s have

reversed phase sequence.

Connect motor leads for

proper rotation.

Standard Features

• Plug-in unit

• Size 0 and 1

• MCP or thermal magnetic circuit breaker

• Innova/Plus Starters - Bimetallic OL Relay

• Control circuit terminals:

Type A - Connect to component terminal.

Type Bd, Bt, C - Unit stationary terminal blocks

• Load power terminals:

Type A, Bd, Bt, C

• Electrical starter seal-in contact for 3-wire control:

Size 0 - 1, NO only.

Qualifications

• Extra capacity control power transformer not available.

• Current limiter attachment not available.

• No room for relays or timers.

• Maximum of four pilot devices per dual unit.

• Maximum of 12 control and 3 power terminal points per

starter

• Circuit breaker type disconnect only. Fusible disconnect

not available.

Combination Starter Ratings and Dimensions

Dual FVNR–Full Voltage Non-Reversing Unit With Fusible Switch or Circuit Breaker

TYPICAL SCHEMATIC

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

Available Features - Standard Unit Size

• Ambient Compensated Bimetal Overloads.

• Standard capacity control power transformer with fused

primary and secondary.

• Solid state overload (ESP100, 3RB12).

• Pull-apart control terminals.

• Pull-apart load terminals.

• Thermal magnetic circuit breaker.

• Barrier between starters.

• Surge suppressors.

• Handle interlocks operate with handle.

• Extra starter auxiliary contacts in addition to NO seal-in

contact.

• Communicating devices (ASi, SIMOCODE-DP, SAMMS)

Dual FVNR with ITE MCP Type ETI: Disconnect Ratings and Space Requirements

Standard Maximum

ETI Unit Control Control

Maximum Horsepower Starter Frame Unit Space Transformer Transformer

200V 230V 460-575V Size Size Height Factor VA VA Relay Timer

3350125181½50 50––

½7½ 10 1125 18 1½ 50 50 – –

Auxiliary Contacts

Starter Extra Contacts

Size Per Starter Type

0 - 1 4 SPST NO or NC

D8 Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

TYPICAL SCHEMATIC

NOTE:

Rear-mounted units on back-to-back

MCC’s have reversed phase sequence.

Connect motor leads for proper rotation.

Combination Contactor Ratings and Dimensions With Fusible Switch or Circuit Breaker

Standard Features

• Thermal magnetic circuit breaker.

• Plug-in unit, Sizes 0 - 5.

• Fusible Switch Sizes 0 - 4. Molded case switch, Sizes 5 and 6.

Fuse clips for Class R fuses.

• Contactor: Innova/Plus, Sizes 0 - 4

• Electrical starter seal-in contact for 3-wire control:

Size 0 - 1, NO only.

Size 2 - 4, SPST.

Size 5 - 6, SPDT.

• Control circuit terminals:

Type A - Connect to component terminals.

Type Bd, Bt, C - Unit stationary terminal blocks.

• Load power terminals:

Type A, Bd

– Connect to starter terminals.

Type Bt, C

– Sizes 0 - 3, stationary blocks.

– Sizes 4 - 6, connect to starter terminals.

Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510

SFIM-7002A-0901

Section D, September, 2001

Full Voltage Contactor with Fusible Switch (refer to Pg E4): Disconnect Ratings and Space Requirements

Maximum Standard Maximum

Fuse Unit Control Control

Maximum Horsepower Contactor Switch Clip Unit Space Transformer Transformer

200V 230V 460V 575V Size Size Size Height Factor VA VA Relay Timer

6.92 8.0 15.9 19.9 0 30 30 12 1 50 150 1* 1*

10.4 11.90 23.9 29.8 1 30 60 12 1 50 150 1* 1*

24.2 27.8 55.7 69.6 2 60 60 12 1 50 150 1* 1*

31.1 35.8 71.6 89.5 3 100∆100 24 2 50 250 1* 1*

43.3 50.0 99.4 124 3 100 100 24 2 150 250 1* 1*

67.5 77.6 155 194 4 200 200 42 3½ 150 250 2 1

121 139 278 348 5 400 600 72a550

d150d22

162 210 415 515 6 600 600 72s6 150 250 1 1

* Either/or but not both

** Oversized for additional equipment

aFixed mounted unit

sFixed mounted unit - Space behind not available

dStarter supplied with interposing relay(s)

∆200, 230V applications

Available Features - Standard Unit Size

• Control power transformer with fused secondary, and dual

fused primary.

• Pull-apart control terminals.

• Pull-apart load terminals, Sizes 0 - 2.

• 4 pilot devices mounted on unit device panel.

• Control relay.

• Surge suppressor.

• ETM.

• Handle interlocks operate with handle.

• Extra starter auxiliary contacts in addition to NO seal-in

contact.

• Class J fuse clips.

• Refer to tables for maximum size control power trans-

former, relays, and timer addition.

• Communicating devices (ASi, SIMOCODE-DP, SAMMS)

Auxiliary Contacts

Starter Extra Contacts

Size Per Starter Type

0 - 1 4 SPST NO or NC

2 - 4 3 SPST NO or NC

5 - 6 3 SPDT NO & NC

Full Voltage Contactor with ITE Circuit Breaker Disconnect Ratings and Space Requirements

Circuit Standard Maximum

Maximum KW Breaker Unit Control Control

Resistance Heating Leads Contactor Frame Unit Space Transformer Transformer

200V 230V 460V 575V Size Size Height Factor VA VA Relay Timer

6.92 8.0 15.9 19.9 0 125 12 1 50 150 1* 1*

10.4 11.9 23.9 29.8 1 125 12 1 50 150 1* 1*

24.2 27.8 55.7 69.6 2 125 12 1 50 150 1* 1*

43.3 50.0 99.4 124 3 125 18 1½ 150 250 1* 1*

43.3 50.0 99.4 124 3 125 24** 2 150 250 2 1

67.5 77.6 155 194 4 125/250 24 2 150 250 2 1

121 139 278 348 5 400 36 3 50d150d1–

162 210 415 515 6 600 48s4 150 250 2 1

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