Siemens SINUMERIK 840Di User manual

Manual 06/2003 Edition

SINUMERIK 840Di

Valid for

Control Software version

SINUMERIK 840DiE/840Di 1.1

SINUMERIK 840DiE/840Di 2.1

SINUMERIK 840DiE/840Di 2.2

SINUMERIK 840DiE/840Di 2.3

06.2003 Edition

SINUMERIK 840Di

Manual

General 1

Hardware Descriptions 2

Design 3

EMC and ESD Measures 4

MPI Communication 5

Turning On and Ramp Up 6

PROFIBUS DP

Communication 7

PLC Start-Up 8

Drive Start-Up

(Preconditions) 9

NC Start-Up with

HMI Advanced 10

Alarm and Message Texts 11

Dry Run of Axis and

Spindle 12

Drive Optimization using

HMI Advanced 13

User Data Backup/

Series Machine Start-Up 14

SW Installation/Update

and Data Backup 15

840Di-Specific Data and

Functions 16

Abbreviations A

References B

EC Declaration of

Conformity C

Index D

SINUMERIKDocumentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column:

ANew documentation.. . . . .

BUnrevised reprint with new order no.. . . . .

CRevised edition with new status.. . . . . If factual changes have been made on the page since the last edition,

this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

07.00 6FC5 297-5AE60-0BP1 A

09.01 6FC5 297-6AE60-0BP0 C

09.02 6FC5 297-6AE60-0BP1 C

06.03 6FC5 297-6AE60-0BP2 C

This manual is included in the documentation available on CD-ROM (DOCONCD)

Edition Order No. Remarks

11.036FC5 298-6CA00-0BG4C

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrand SIMODRIVErare Siemens

trademarks. The other designations in this publication may also be trade marks, the use of which by third

parties may constitute copyright violation.

Further information is available on the Internet under:

http://www.ad.siemens.de/sinumerik

This publication was produced with Interleaf V7.

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders

will be liable for damages. All rights, including rights created by patent

grant or registration of a utility model or design, are reserved.

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

We have checked that the contents of this document correspond to

the hardware and software described. Nonetheless, differences might

exist. The information contained in this document is, however,

reviewed regularly and any necessary changes will be included in the

following edition. We welcome suggestions for improvement.

Subject to technical changes without prior notice

Siemens AktiengesellschaftOrder No. 6FC5 297-6AE60-0BP2

Printed in German

3ls

06.03

SINUMERIK 840Di Manual (HBI) – 06.03 Edition

PREFACE

The SINUMERIK documentation is divided into three levels:

SGeneral documentation

SUser Documentation

SManufacturer/Service Documentation.

For more information about the SINUMERIK 840D/810D/FM-NC documentation

as well as documentation for all SINUMERIK controls, please contact your local

SIEMENS office.

If you have any questions about the control, please contact the hotline:

A&D Technical Support Phone: +49–180–5050–222

Fax: +49–180–5050–223

E-mail: [email protected]

Please send any questions about the documentation (suggestions forimprove-

ment, corrections) to the following fax number:

Fax: +49 (9131) 98–2176

Fax form: see reply at the end of the manual

http://www.ad.siemens.de/sinumerik

The SW versions stated in the documentation apply for the SINUMERIK 840Di

control.

SConfiguring engineers,

SElectricians and start-up specialists

SService and operating personnel.

This manual provides detailed information on the specific hardware and start-

up/installation of a SINUMERIK 840Di system.

This manual provides information about the control system design and the

interfaces of the individual components. Furthermore, the procedure for starting

up the SINUMERIK 840Di with PROFIBUS DP drives (in particular SIMODRIVE

611 universal) is described.

For detailed information about individual functions, function assignment and

performance data of individual components, please refer to the appropriate

document for the subject concerned (e.g. manuals, function descriptions etc.).

User-oriented activities such as the creation of parts programs and control

operating procedures are described in detail in separate documentations

(Programming Guide, Operator’s Guide, etc.).

Notes for the

Reader

Hotline

Internet address

SINUMERIK

SW version

Target readers

Objective

SINUMERIK 840Di Manual

Preface

06.03

SINUMERIK 840Di Manual (HBI) – 06.03 Edition

Separate descriptions are likewise provided of the tasks to be performed by the

tool manufacturer such as configuring, design and PLC programming.

For the purpose of this manual and product labels, a “qualified person” is one

who is familiar with the installation, mounting, start–up and operation of the

equipment and the hazards involved.

STraining and education i.e. authority to switch on and off, to earth and tolabel

circuits and devices according to safety technology standards.

STraining and education in maintenance and use of adequate safety equip-

ment according to safety technology standards.

SFirst aid training.

Definition:

Who are

qualified

personnel?

SINUMERIK 840Di Manual

Preface

06.03

vii

SINUMERIK 840Di Manual (HBI) – 06.03 Edition

The following warning notes with graded degrees of importance are used in this

documentation: Explanation of symbols

!Danger

Indicates an imminently hazardous situation which, if not avoided will result in

death or serious injury or in substantial property damage.

!Warning

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury or in substantial property damage.

!Caution

Used with the safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury or in propertyda-

mage.

Caution

Used without safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation which, if not

avoided, may result in an undesirable result or state.

Explanation of symbols

!Important

Important indicates an important or especially relevant item of information.

Notice

Notice refers to an important item of information about the product, handling of

the product or part of the documentation which is particularly relevant in the

current context.

Machine manufacturer

This symbol appears in this documentation whenever the machine manufac-

turer can influence or modify the described functional behavior.Please ob-

serve the information provided by the machine manufacturer!

Warning notes

Further notes

SINUMERIK 840Di Manual

Preface

06.03

SINUMERIK 840Di Manual (HBI) – 06.03 Edition

To safeguard your own personal safety as well as protect the product described

and all connected equipment and machines against damage, please read and

observe the following warnings and safety information.

!Warning

Operational electrical equipment has parts and components which are athazar-

dous voltage levels.

Allowing unqualified persons access to the equipment/system or failure to

heed the safety information could result in serious physical injury or substantial

property damage. Only properly qualified personnel who have been trained to

erect, install, start up or operate the product should be allowed to work on

theequipment/system.

Should it be necessary to test or take measurements on live equipment, then

the specifications and procedures defined in Accident Prevention Regulation-

VBG 4.0 must be adhered to, in particular § 8 “Permissible deviations when

working on live components”. Suitable electric tools must be used.

!Warning

SRepairs to equipment supplied by Siemens must always be carried out by

SIEMENS after-sales service personnel or by repair centers authorized

by SIEMENS. Parts or components must always be replaced by parts or

components specified in the spare parts list.

SAlways disconnect the power supply before you open the unit.

SEMERGENCY STOP devices in compliance with EN 60204 IEC 204 (VDE

0113) must remain operative in all operating modes of the automationde-

vice. Resetting the EMERGENCY STOP device must not result in any un-

controlled or undefined system restart.

SWherever faults in the automation device have the potential to cause sub-

stantial material damage or even human injury, i.e. they can present adan-

ger, additional external precautions must be taken or devices provided

which will guarantee or enforce a safe operating state in the event of a fault

(e.g. through independent limit value switches, mech. interlocks, etc.).

!Caution

SConnecting and signal leads must be installed such that inductive and ca-

pacitive interference cannot impair automation functions.

Warnings and

safety information

SINUMERIK 840Di Manual

Preface

06.03

SINUMERIK 840Di Manual (HBI) – 06.03 Edition

Components that can be destroyed by Electrostatic Sensitive

Devices

!Important

Handling of ESD modules:

SWhen you are handling ESD-sensitive devices, make sure that you, your

workplace and the device packaging are grounded well.

SAs a general rule, electronic boards should only be touched when absolu-

tely necessary. Never hold PCBs in such a way that you touch the module

pins or printed conductors.

SDo not touch ESD-sensitive components unless

– you are grounded by means of an antistatic wristband,

– you wear antistatic footwear or ground straps when walking on an anti-

static floor.

SPlace sensitive modules only on high-resistance, conductive surfaces (table

with antistatic surface, conductive antistatic foam or antistatic packaging).

SDo not bring ESD-sensitive modules into the vicinity of visual display units,

monitors or TV sets (minimum distance to the screen > 10 cm).

SDo not bring ESD-sensitive modules into contact with chargeable and

highly-insulating materials, such as plastic, insulating table tops or clothing

made of synthetic materials.

SMeasurements on ESD-sensitive modules may only be carried out if

– the measuring equipment is grounded (e.g. via the protective conductor)

– in the case of floating measuring instruments, the probe is briefly dis-

charged before a measurement is taken (e.g. through contact with bare

control housing).

The unit may be used only for the applications described in the catalog, and

only in combination with the equipment and components recommended and

approved by SIEMENS (e.g. SINUMERIK 840D/FM-NC).

ESD instructions

Proper use

SINUMERIK 840Di Manual

Preface

06.03

SINUMERIK 840Di Manual (HBI) – 06.03 Edition

SINUMERIK 840Di Manual

Preface

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