National Instruments CompactRIO cRIO-9002 User manual

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OPERATING INSTRUCTIONS

CompactRIO cRIO-9002/9004

Intelligent Real-Time Embedded Controllers for CompactRIO

Figure 1. CompactRIO cRIO-9002/9004

1LEDs

2 Power Connector

3 DIP Switches

4 Reset Button

5 RJ-45 Ethernet Port

6 RS-232 Serial Port

™

INPUT

9–35 V

17 W MAX

---

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cRIO-9002/9004 Operating Instructions 2 ni.com

These operating instructions describe how to connect the National

Instruments cRIO-9002 and cRIO-9004 to a network and how to use

the features of the cRIO-9002 and cRIO-9004. For information about

installing, configuring, and programming the controller, refer to the

CompactRIO Bookshelf at Start»All Programs»National Instruments»

CompactRIO»Search the CompactRIO Bookshelf.

Safety Guidelines

Operate the cRIO-9002/9004 only as described in these operating

instructions.

Safety Guidelines for Hazardous Locations

The cRIO-9002/9004 is suitable for use in Class I, Division 2, Groups A,

B, C, and D hazardous locations; Class I, Zone 2, AEx nC IIC T4, and

Ex nC IIC T4 hazardous locations; and nonhazardous locations only.

Follow these guidelines if you are installing the cRIO-9002/9004 in a

potentially explosive environment. Not following these guidelines may

result in serious injury or death.

Caution Do not disconnect the power supply wires and connectors from the controller

unless power has been switched off.

Caution Do not install or remove the controller unless power has been switched off.

Caution Substitution of components may impair suitability for Class I, Division 2.

Caution For Zone 2 applications, install the CompactRIO system in an enclosure rated to

at least IP 54 as defined by IEC 60529 and EN 60529.

Special Conditions for Safe Use in Europe

This equipment has been evaluated as EEx nC IIC T4 equipment under

DEMKO Certificate No. 03 ATEX 0324020X. Each controller is marked

II 3G and is suitable for use in Zone 2 hazardous locations.

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©National Instruments Corporation 3 cRIO-9002/9004 Operating Instructions

Installing the Controller on the Chassis

Figure 2 shows the dimensions of the CompactRIO controller.

Figure 2. CompactRIO Controller, Front and Bottom Views with Dimensions

1 M4 Thread

77.3 mm

(3.04 in.)

90.2 mm

(3.55 in.)

44.2 mm

(1.74 in.)

88.1 mm

(3.47 in.)

44.2 mm

(1.74 in.)

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cRIO-9002/9004 Operating Instructions 4 ni.com

Complete the following steps to install the controller on the chassis.

1. Make sure that no power is connected to the controller or the chassis.

2. Align the controller with the chassis as shown in Figure 3.

Figure 3. Installing the Controller on the Chassis (Eight-Slot Chassis Shown)

3. Slide the controller onto the controller slot on the chassis. Press firmly

to ensure the chassis connector and the controller connector are mated.

4. Using a number 2 Phillips screwdriver, tighten the two captive screws

on the front of the controller to 1.3 N · m (11.5 lb · in.) of torque.

1 Controller

2 Captive Screws

3 Controller Slot

4 Reconfigurable Embedded Chassis

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©National Instruments Corporation 5 cRIO-9002/9004 Operating Instructions

Connecting the Controller to a Network

Connect the controller to an Ethernet network using the RJ-45 Ethernet port

on the controller front panel. Use a standard Category 5 (CAT-5) Ethernet

cable to connect the controller to an Ethernet hub, or use an Ethernet

crossover cable to connect the controller directly to a computer.

Caution To prevent data loss and to maintain the integrity of your Ethernet installation,

do not use a cable longer than 100 m. If you are using 100 Mbps Ethernet, National

Instruments recommends using a CAT-5 shielded twisted-pair Ethernet cable.

The host computer communicates with the controller over a standard

Ethernet connection. If the host computer is on a network, you must

configure the controller on the same subnet as the host computer. If neither

the host computer nor the CompactRIO controller is connected to a

network, you can connect the two directly using a CAT-5 crossover cable.

If you need to build your own cable, refer to the Cabling section for more

information about Ethernet cable wiring connections.

In order to configure the controller, you must connect it to the same subnet

as the host computer. If you want to use the controller on a subnet other than

the one the host computer is on, first connect the controller on the same

subnet as the host computer. Use DHCP to assign an IP address or reassign

a static IP address for the subnet where you want it to be and physically

move it to the other subnet. The first time you configure the controller, you

must also install software on it. Refer to the Measurement & Automation

Explorer Help for more information about configuring the controller in

Measurement & Automation Explorer (MAX). Contact your network

administrator if you need assistance configuring the host computer and

controller on the same subnet.

Wiring Power to the Controller

Caution You must install the controller on a CompactRIO chassis and tighten the captive

screws before you apply power to the controller. Installing the controller while power is

applied to it can cause damage to the chassis.

The controller requires an external power supply that meets the

specifications in the Power Requirements section. The controller filters and

regulates the supplied power and provides power for all of the I/O modules

in the chassis. You can connect two power sources to the controller. The

controller draws power from the power source with the higher voltage. The

controller has one layer of reversed-voltage protection. The power source

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cRIO-9002/9004 Operating Instructions 6 ni.com

you connect to the controller must provide an additional layer of

reversed-current flow protection. Complete the following steps to connect

power sources to the controller.

1. Install a ferrite across the negative and positive wires for both the V1

and V2 terminals. Refer to Figure 4 for an illustration of this step.

2. Connect the positive lead of one of the power sources to the

V1 terminal and the negative lead to one of the C terminals.

3. Connect the positive lead of the other power source to the V2 terminal

and the negative lead to one of the C terminals.

Note The controller draws power from either V1 or V2 depending on which terminal has

a higher voltage. It does not draw power from both terminals.

Caution The C terminals are internally connected to each other. Make sure to use

two power sources that have a common ground.

Figure 4. Wiring Power to the Controller

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©National Instruments Corporation 7 cRIO-9002/9004 Operating Instructions

Powering On the Controller

Plug in each power supply to the CompactRIO system. The controller runs

a power-on self test (POST). During the POST, the Power, Status, and

User1 LEDs turn on. The User1 and Status LEDs turn off, indicating that

the POST is complete. If the LEDs do not behave in this way when the

controller powers on, refer to the Understanding LED Indications section.

Boot Options

You can configure the controller to launch an embedded stand-alone

application each time you boot the controller. Refer to the LabVIEW

Real-Time Module User Manual for more information.

Table 1 lists the reset options available on CompactRIO backplanes, such

as the cRIO-910xdevices. Use these options to determine how the

CompactRIO controllers, such as the cRIO-9002 and cRIO-9004

controllers, are reset in various conditions.

Connecting Serial Devices to the Controller

The controller has an RS-232 serial port to which you can connect devices

such as displays or input devices. Use the Serial VIs to read from and write

to the serial port. For more information about the Serial VIs, refer to the

LabVIEW Help.

Table 1. CompactRIO Reset Options

Backplane Reset Option Controller Behavior

Do Not Autoload on Reset Does not load the FPGA bit stream

from flash memory

Autoload on Power-On Reset Loads the FPGA bit stream from

flash memory to the FPGA when

the controller powers on.

Autoload on Any Device Reset Loads the FPGA bit stream from

flash to the FPGA when you

reboot the controller either with or

without cycling power.

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cRIO-9002/9004 Operating Instructions 8 ni.com

Figure 5. Controller Serial Port

Configuring DIP Switches

Figure 6. Controller DIP Switches

All of the DIP switches are in the OFF position when the controller is

shipped from National Instruments.

Table 2. DB-9 Pin Descriptions

Pin Signal

1DCD

2RXD

3TXD

4DTR

5GND

6DSR

7RTS

8CTS

9RI

Pin 1

Pin 5

Pin 6

Pin 9

SAFE MODE

CONSOLE OUT

IP RESET

NOAPP

USER1

ON OFF

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©National Instruments Corporation 9 cRIO-9002/9004 Operating Instructions

Safe Mode Switch

The position of the Safe Mode switch determines whether the embedded

LabVIEW Real-Time engine launches when the controller boots. If the

switch is in the OFF position, the LabVIEW Real-Time engine launches.

Keep this switch in the OFF position during normal operation. If the switch

is in the ON position when the controller boots, the controller launches only

the essential services required for updating its configuration and installing

software. The LabVIEW Real-Time engine does not launch.

Push the Safe Mode switch to the ON position if the software on the

controller is corrupted. If there is no software installed on the controller, the

controller automatically boots into safe mode regardless of the position of

the safe mode switch. The Safe Mode switch must be in the ON position to

reformat the drive on the controller. Refer to the Measurement &

Automation Explorer Help for more about installing software on a

controller and the reformatting the drive on the controller.

Console Out Switch

With a serial-port terminal program, you can use the Console Out switch to

read the IP address and BIOS version of the controller. Connect the serial

port on the controller to a computer. Push the switch to the ON position.

Make sure that the serial-port terminal program is configured to the

following settings:

• 9,600 bits per second

• Eight data bits

• No parity

• One stop bit

The serial-port terminal program displays the IP address and BIOS version.

Keep this switch in the OFF position during normal operation.

IP Reset Switch

Push the IP Reset switch to the ON position and reboot the controller to

reset the IP address of the controller to 0.0.0.0. If the controller is on your

local subnet and the IP Reset switch is in the ON position, the controller

appears in MAX with IP address 0.0.0.0. You can configure a new

IP address for the controller in MAX. Refer to the Resetting the Network

Configuration of the Controller section for more information about

resetting the IP address. You also can push this switch to the ON position

to unlock a controller that was previously locked in MAX.

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