National Instruments IC-3120 User manual

National Instruments IC-3120 Manual

Get Pricing & Availability at

ApexWaves.com

Call Today: 1-800-915-6216

Email: sales@apexwaves.com

https://www.apexwaves.com/modular-systems/national-instruments/industrial-controllers/IC-3120

USER MANUAL

IC-3120

Industrial Controller

This document contains detailed electrical and mechanical information for the National

Instruments IC-3120.

Contents

Hardware Overview.................................................................................................................. 1

Connector Pinouts............................................................................................................. 2

LED Indicators................................................................................................................14

Using the RESET Button................................................................................................ 19

Software Options.....................................................................................................................20

BIOS Configuration and System Recovery............................................................................ 20

Entering BIOS Setup.......................................................................................................20

BIOS Keyboard Navigation............................................................................................ 21

Main Menu......................................................................................................................21

Advanced Menu.............................................................................................................. 21

Boot Menu.......................................................................................................................22

Save & Exit Menu...........................................................................................................24

Restoring the NI Linux Real-Time Operating System....................................................25

Restoring the Windows Operating System..................................................................... 25

Mounting the IC-3120.............................................................................................................27

Securing the IC-3120 to a Mount....................................................................................31

Clearance Requirements................................................................................................. 31

Where to Go Next................................................................................................................... 32

Worldwide Support and Services............................................................................................ 32

Hardware Overview

The IC-3120 front panel consists of a VGA port, RJ50 serial port, two USB 2.0 ports, a

10/100/1000 Ethernet port, and two Gigabit Ethernet PoE ports.

The IC-3120 front panel also includes LEDs for communicating system status and a 44-pin

Digital I/O port. The Digital I/O port offers 8 isolated inputs, 8 isolated outputs, 2 bidirectional

differential I/O (RS-422) or single-ended input lines that can be used with a quadrature

encoder, and 8 bidirectional TTL lines.

Figure 1. IC-3120 Front Panel Connectors

RESET

DIGITAL I/O

10/100/

1000

ACT/

LINK

USER1

USER2

PWR/

FAULT

STATUS

PoE0

PoE PORT 0 PoE PORT 1

PoE1

IC-3120

Industrial Controller

1. VGA Connector

2. RS-232/RS-485 Serial Port

3. USB 2.0 Ports

4. Gigabit Ethernet Port

5. Gigabit Ethernet Ports with PoE

6. 44-pin Digital I/O Connector

Connector Pinouts

The IC-3120 provides the following connectors.

Chassis Grounding Screw

Use the grounding screw to connect the chassis to earth ground. An earth ground connection is

optional.

Note An earth ground connection does not connect C or CISO to earth ground.

2| ni.com | IC-3120 User Manual

Figure 2. Chassis Grounding Screw

SYSTEM

PoE

48 V

ISO

CISO CPoE

VPoE

VISO

5-24 V

12-24 V

C V

1. Chassis Grounding Screw

Power Input Connectors

The IC-3120 requires a power supply to power the system. If needed for your application,

additional power sources are required to enable Power over Ethernet and to power the isolated

outputs.

The same power supply may be used for both the system power and isolated outputs power if

isolation is not required and the power supply meets the voltage and power requirements for

both inputs. Refer to the IC-3120 Specifications for power requirements.

NI recommends the following power supplies for the IC-3120.

Power Supply Part Number

NI PS-15 Industrial Power Supply, to power the system or isolated outputs 781093-01

48 V, DIN Rail, Industrial Power Supply for Power over Ethernet 783307-01

48 V, Desktop Power Supply for Power over Ethernet 783308-01

IC-3120 User Manual | © National Instruments | 3

Figure 3. Power Connectors

SYSTEM

PoE

48 V

ISO

CISO CPoEV

PoE

ISO

5-24 V

12-24V

C V

1. System Power Connector

2. PoE Power Connector

3. Isolated Outputs Power Connector

Table 1. Power Connector Terminals

Terminal Description

C Common signal

V System power (12-24 VDC)

CISO Isolated common signal

VISO Power for isolated outputs (5-24 VDC)

CPoE PoE common signal

VPoE PoE power (48 VDC)

Ethernet Ports

The IC-3120 provides 3 Gigabit Ethernet ports. PoE PORT 0 and PoE PORT 1 are capable of

providing Power over Ethernet (PoE). The Ethernet ports provides a connection between the

IC-3120, a network, and other Ethernet devices. The IC-3120 automatically detects the speed

of the connection and configures itself accordingly.

The IC-3120 can power PoE-capable devices when a PoE power supply is connected. When

the IC-3120 supplies PoE, the LED that corresponds to the port illuminates. You can use non-

PoE Ethernet devices with the PoE-enabled Ethernet ports.

4| ni.com | IC-3120 User Manual

A CAT 5e or CAT 6 1000Base-T Ethernet cable is required to achieve 1,000 Mbps (Gigabit)

Ethernet performance. CAT 5 Ethernet cables are not guaranteed to meet the necessary

requirements. While CAT 5 cables may appear to work at 1,000 Mbps, CAT 5 cables can cause

bit errors, resulting in degraded or unreliable network performance.

(Windows only) The primary Gigabit Ethernet port provides Wake-on-LAN functionality from

the power off state when associated with the Intel® driver. Wake-on-LAN must be enabled in

the Power Management tab of the Intel I210 Gigabit Network Connection Properties dialog for

the primary Ethernet port in Device Manager. The NI GigE Vision driver (NI-GEV) does not

support Wake-on-LAN. The PoE Ethernet ports do not support Wake-on-LAN.

Figure 4. Ethernet Port Pin Locations

Table 2. Ethernet Port Pin Descriptions

Pin Fast Ethernet (100 Mbps) Gigabit Ethernet

MDI MDI-X

1 TX+ BI_DA+ BI_DB+

2 TX- BI_DA- BI_DB-

3 RX+ BI_DB+ BI_DA+

4 No Connect BI_DC+ BI_DD-

5 No Connect BI_DC- BI_DD-

6 RX- BI_DB- BI_DA-

7 No Connect BI_DD+ BI_DC+

8 No Connect BI_DD- BI_DC-

USB 2.0 Ports

The USB ports support common USB peripheral devices such as USB flash drives, USB hard

drives, USB-to-IDE adapters, keyboards, mice, and USB cameras.

(RT only) LabVIEW usually maps USB mass-storage devices to the /U, /V, /W, or /X drive,

starting with the /U drive if it is available. Refer to the LabVIEW Help for more information.

IC-3120 User Manual | © National Instruments | 5

Figure 5. USB 2.0 Pin Locations

Table 3. USB 2.0 Port Pin Descriptions

Pin Signal Name Signal Description

1 VBUS Cable Power (+5 VDC)

2 D- USB Data -

3 D+ USB Data +

4 GND Ground for power return

RS-485/422/232 Serial Port

The IC-3120 has a single serial port that can operate in either RS-485/422 mode or RS-232

mode. Set the serial port mode in the BIOS setup utility.

The serial port is a 10-position RJ50 modular jack, which can connect to serial devices, such

as PLCs, scanners, and lighting devices.

NI recommends the following serial cables for the IC-3120.

Cable Part Number

RJ50 10-position modular plug to DB-9 serial cable 182845-01 for 1 meter cable

182845-02 for 2 meter cable

182845-03 for 3 meter cable

Figure 6. RS-485/422/232 Serial Port Pin Locations

6| ni.com | IC-3120 User Manual

Table 4. RS-485/422/232 Serial Port Pin Descriptions

Pin RS-485/422 Mode RS-232 Mode

1 No Connect No Connect

2 TXD- Unused

3 TXD+ Unused

4 No Connect No Connect

5 No Connect No Connect

6 RXD- GND

7 RXD+ Unused

8 Unused TXD

9 Unused RXD

10 GND GND

Related Information

Serial Port Configuration Submenu on page 22

VGA Port

Use the VGA port to connect a monitor to the IC-3120. Use any standard 15-pin VGA cable to

access the VGA port. The VGA port has a maximum resolution of 1920 x 1200 at 60 Hz.

Figure 7. VGA Port Pin Locations

5 15

Pin Signal Name Signal Description

1 RED Red analog video signal

2 GREEN Green analog video signal

3 BLUE Blue analog video signal

4 RESERVED Reserved

IC-3120 User Manual | © National Instruments | 7

Pin Signal Name Signal Description

5 GND Ground reference

6 RED RETURN Ground reference

7 GREEN RETURN Ground reference

8 BLUE RETURN Ground reference

9 PWR 5 V power for DDC

10 GND Ground return for power

11 NC No connect

12 DDC_D Data signal of serial communication

13 HSYNC Horizontal synchronization signal

14 VSYNC Vertical synchronization signal

15 DDC_C Clock signal of serial communication

Digital I/O

The 44-pin Digital I/O port on the IC-3120 offers 8 isolated inputs, 8 isolated outputs, 2

bidirectional differential inputs (RS-422) or single-ended input lines that can be used with a

quadrature encoder, and 8 bidirectional TTL lines. The Digital I/O port can be connected to

any appropriate shielded device or connector block using a shielded cable.

NI recommends the following digital I/O cables for the IC-3120.

Cable Part Number

44-pin D-sub male to pigtail cable 156083-03 for 3 meter cable

44-pin D-sub male to 44-position D-sub female cable 156084-03 for 3 meter cable

156084-0R5 for 0.5 meter cable

Refer to the following image and table for pin locations and descriptions.

8| ni.com | IC-3120 User Manual

Figure 8. 44-pin Digital I/O Connector Pin Locations

Table 5. Digital I/O Pin Descriptions

Pin Number Signal Description

1 Diff 0+ Bidirectional RS-422 I/O (positive side), or quadrature encoder

phase A+

2 GND Digital ground reference for TTL and differential I/O

3 TTL 0 Bidirectional TTL I/O

4 TTL 1 Bidirectional TTL I/O

5 GND Digital ground reference for TTL and differential I/O

6 TTL 2 Bidirectional TTL I/O

7 TTL 3 Bidirectional TTL I/O

8 GND Digital ground reference for TTL and differential I/O

9 Diff 1+ Bidirectional RS-422 I/O (positive side), or quadrature encoder

phase B+

10 VISO Isolated power voltage reference output

11 CISO Common ground reference for isolated inputs and outputs

12 Iso Out 0 General purpose isolated input

13 Iso Out 1 General purpose isolated input

14 CISO Common ground reference for isolated inputs and outputs

15 Iso Out 4 General purpose isolated output

16 Diff 0- Bidirectional RS-422 I/O (negative side), or quadrature encoder

phase A-

17 GND Digital ground reference for TTL and differential I/O

18 TTL 4 Bidirectional TTL I/O

IC-3120 User Manual | © National Instruments | 9

Other manuals for IC-3120

Table of contents

Other National Instruments Controllers manuals

National Instruments

National Instruments sbRIO-9608 User manual

National Instruments

National Instruments NI 9683 User manual

National Instruments

National Instruments FlexRIO NI-7931R User manual

National Instruments

National Instruments PXI Series User manual

National Instruments

National Instruments cRIO-9031 User manual

National Instruments

National Instruments 7932 User manual

National Instruments

National Instruments GPIB-ENET User manual

National Instruments

National Instruments NI 9514 User manual

National Instruments

National Instruments CompactRIO cRIO-9035 User manual

National Instruments

National Instruments NI 8350 User manual

National Instruments

National Instruments NI 7340 User manual

National Instruments

National Instruments PXIe-8100 User manual

National Instruments

National Instruments PXI-665 Series User manual

National Instruments

National Instruments NI cRIO-9002 User manual

National Instruments

National Instruments NI 3100 User manual

National Instruments

National Instruments IC-3120 User manual

National Instruments

National Instruments PXI-8106 User manual

National Instruments

National Instruments GPIB-ENET User manual

National Instruments

National Instruments cRIO-9031 User manual

National Instruments

National Instruments RMC-8356 User manual

National Instruments

National Instruments PXIe-8840 Quad-Core User manual

National Instruments

National Instruments NI PXI-8104 User manual

National Instruments

National Instruments NI PXI-8840 User manual

National Instruments

National Instruments cDAQ-9132 User manual

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual