Kubota G23 User manual

MONTAGEANLEITUNG

ASSEMBLY

INSTRUCTIONS

INSTRUCTIONS DE

MONTAGE

MODELS

MODELES G23

MODELLE G26

1BDAEABAP1400

PRINTED IN U.S.A.

IMPRIMÉ AUX ÉTATS-UNIS

IN DEN USA GEDRUCKT.

Code No.

No de code. K2063-7161-1

Code-Nr.

©KUBOTA Corporation 2009

ENGLISH

DEUTSCH FRANÇAIS

TO THE DEALER

This manual contains procedures intended to assist the dealer in unpacking and assembling the

product before delivering to the customer.

The customer’s purchase is based on confidence in both the product and your store. Observe the

procedures in this manual to assemble and adjust equipment for your customer’s safety and

satisfaction. When fully assembled, check function of each part and feature.

SAFETY FIRST

The following safety alert symbol marks and indication are found throughout this manual in steps

where particular attention is required so as to ensure your safety and to avoid product damage.

Observe the instructions in these warnings where indicated.

3DANGER : Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

3WARNING : Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

3CAUTION : Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

IMPORTANT : Indicates that equipment or property damage could result if

instructions are not followed.

NOTE : Gives helpful information.

ENGLISH

SAFETY

To prevent accidents, read through the following items

before starting work, and always regard safety when

working. It is your responsibility to ensure your safety on

the job.

1. Preparations

(1) Select a work site which is level, sufficiently

spacious and not in the vicinity of dangerous

objects.

(2) Avoid poorly ventilated rooms. Asphyxiation from

exhaust fumes is always a possibility that

accompanies running engine.

(3) Working clothes which may be pinched or caught

in the equipment must not be worn. Loose

clothing can cause serious injury or death.

(4) Always wear a mask and protective goggles

during work when dust or flying debris is thrown

about.

2. Assembly and adjustments

(1) Before assembling equipment, read the assembly

instructions for the product to become familiar

with the equipment and procedures.

(2) Use only adequate and required equipment, tools

and instruments (torque wrench or battery

hydrometer).

(3) Set the parking brake and place blocks in front of

wheels (when they're contacting the ground) to

prevent machine movement.

(4) Lower the attachment or implement to the ground

before assembling or adjusting equipment.

(5) Before working under suspended or raised

equipment, support the equipment or attachment

to prevent the machine from falling or moving out

of place.

(6) Keep fire from cigarettes, matches or other

ignition sources away from fuel, oil, antifreeze and

other flammable materials.

3. After assembly check

(1) Once the equipment is fully assembled, select a

safe place for a test run. Prevent onlookers from

approaching the equipment.

To avoid serious injury or death:

ADo not start engine or operate levers from

anywhere other than the seat.

To avoid serious injury or death:

ADo not bypass-start the equipment. Short

circuiting the starter terminal runs the risk that

the equipment will start operating or moving

unexpectedly.

ENGLISH

INSTALLATION OF THE TIRES, SEAT AND

STEERING WHEEL

BPARTS LIST

Note* They are packed together only when it is necessary

to adjust washers.

1. Check the component parts

(1) Check carefully for shipping damage.

(2) Check the loose parts and the hardware package

against the PARTS LIST.

BINSTALL THE FRONT TIRES

1. Apply grease.

2. Insert the circlip (5).

AAttach the circlip so that the edge side would face

outward, not inward (the tire side).

3. Insert a washer (4).

4. Mount the tire (1).

5. Insert washers (4), (2) or (3) as shown in the figure.

AWhen the washer 1 (2) or 2 (3) are enclosed, install

them surely as shown in the figure.

6. Attach the circlip.

AAttach the circlip so that the edge side would face

outward, not inward (the tire side).

7. Attach the wheel cap.

Ref.

No. Part Number Description Qty Remarks

(1) K2063-1810-0 TIRE, ASSY

TE16 x 7.5 - 8 2 Front tire

(2) K1142-1124-0 WASHER, 1 2 t0.6, *

(3) K1142-1125-0 WASHER, 2 2 t1.2, *

(4) K1142-1126-0 WASHER, 3 4 t1.9

(5) 04612-00250 CIR-CLIP,

EXTERNAL 4

(6) K1142-1578-0 CAP WHEEL

FRONT 2

(7) K2511-1710-2 TIRE, ASSY

T24 x 12 - 12 2 Rear tire

(8) K2561-1721-0 BOLT, WHEEL 1/2 6

(9) K3181-1722-0 NUT, TAPER (1/2-

60) 4

(10) - SEAT, ASSEMBLY 1

(11) K2063-5678-0 SPRING, SEAT 2

(12) K1122-4111-3 ASSY,

WHEEL STEERING 1

(A) Location of grease application

ENGLISH

BINSTALL THE REAR TIRES

1. Remove the shipping bracket.

2. Mount the tire, and fasten the bolts securely.

ATightening torque: 108.5 to 130.2 N-m

(11.1 to 13.3 kgf-m)

AUse the bolts in the parts box.

(Do not use the bolts in the shipping bracket.)

BINSTALL THE SEAT

1. Attach the springs to the seat.

2. Attach the seat to the tractor and insert the snap pins.

3. Connect the seat harness.

(A) Snap pin

(A) Seat harness

ENGLISH

BINSTALL THE STEERING WHEEL

1. Insert the steering wheel.

2. Fasten the nut.

ATightening torque: 20.0 to 25.0 N-m

(2.0 to 2.5 kgf-m)

3. Attach the cap.

SERVICE THE FRONT AND REAR

WHEELS

1. Check the tire inflation pressure.

FRONT TIRE: 120kPa (1.2 kgf/cm )

REAR TIRE: 100kPa (1.0 kgf/cm )

SETTING UP THE MOWER

1. Remove all mower components from the crate.

2. Attach the front and rear anti-scalp rollers to the

bracket of the deck with clevis pins and snap rings by

referring to the operator's manual.

INSTALL THE MOWER

1. Attach the mower by referring to the operator's

manual.

ASSEMBLE THE GRASS CATCHER

CONTAINER

Check the component parts respectively with the following

PARTS LISTS.

1. Check them carefully for shipping damage.

2. Check the loose parts and the hardware package

against the PARTS LIST.

[1]FRAME ASSEMBLY

BPARTS LIST

(A) Nut

(A) Cap

Ref.

No. Part Number Description Qty

(1) K6312-6342-5 FRAME, BAG FRONT 1

(2) K6312-6352-0 FRAME, BAG LH 1

(3) K6312-6353-0 FRAME, BAG RH 1

(4) K6312-6359-0 ROD, BAG 2

(5) 01754-50825 BOLT, FLANGE 6

(6) 02751-50080 NUT, FLANGE 6

(7) K6312-6424-2 COLLAR, LOCK 2

(8) K6312-6426-2 COLLAR, LOCK2 2

(9) 01754-50865 BOLT, FLANGE 2

(10) 02552-50080 NUT, LOCKING 2

(11) 04015-50080 WASHER, PLAIN 2

(12) 01754-50635 BOLT, FLANGE 2

(13) 02751-50060 NUT, FLANGE 2

ENGLISH

BASSEMBLE THE FRAMES

1. Place the bag frame LH (2) & RH (3) to the inside of

front bag frame (1). Secure each side by placing the

lock collar 2 (8) in the lock collar (7) and then insert the

flange bolt (9) through each frame and secure each

bolt with the plain washer (11) and the locking nut (10).

Place two flange bolts (5) and two flange nuts (6) in the

top hole.

2. Place the bag rod (4) to the bag frame LH (2) & RH (3)

(to the outside). Place a flange bolt (12) at the bottom

with the bag rod in the bottom hole and secure with a

flange nut (13), then secure the other side of the bag

rod (4) to the bag frame with two flange bolts (5) and

two flange nuts (6) in the direction as shown in the

figure. Do the same for the other bag rod (4).

[2]BAG ASSEMBLY

BPARTS LIST

Ref.

No. Part Number Description Qty

(1) K6312-6361-2 PLATE, UPPER CORNER 1

(2) K6312-6362-0 PLATE, BOTTOM R 1

(3) K6312-6363-0 PLATE, BOTTOM F 1

(4) 01611-50635 BOLT, SQUARE NECK 8

(5) 02751-50060 NUT, FLANGE 8

(6) K6312-6354-2 NET, BAG 1

ENGLISH

BASSEMBLE THE BAG

1. Place the upper corner plate (1) in the correct direction

to the bag frame LH & RH, and secure the only side

indicated in the figure with two square neck bolts (4)

and secure bolts (4) with two nuts (5).

2. Place the bag net (6) over the frame while paying

attention to the flat side for the correct setting (bottom

side).

3. Pull each side of the bag net (6) over the front bag

frame as shown in the figure.

4. Place three square neck bolts (4) into the frame on the

left hand side of the bag frame and into the bottom of

the bag net (6).

5. Place three square neck bolts (4) into the frame on the

right hand side of the bag frame and into the bottom of

the bag net (6).

(A) FLAT

(A) Front bag frame

ENGLISH

6. Place the bottom plate F (3) and R (2) to the bottom of

the bag, and secure them with square neck bolts (4)

and six flange nuts (5).

[3]HINGE ASSEMBLY

BPARTS LIST

Ref.

No. Part Number Description Qty

(1) K6312-6348-3 PIN, HINGE LH 1

(2) K6312-6346-2 PIN, HINGE LEVER LH 1

(3) K6312-6349-2 PIN, HINGE RH 1

(4) K6312-6347-2 PIN, HINGE LEVER RH 1

(5) K5651-4467-0 SPRING, PIN 2

(6) 75599-52532 PIN, SPRING (7/32 x 1-5/8) 2

(7) 01754-50612 BOLT, FLANGE 4

(8) K1122-9181-0 NUT, SPRING (M8 x 1.25) 4

ENGLISH

BASSEMBLE THE HINGES

1. Place the hinge lever pin LH (2) & RH (4) and the hinge

pin LH (1) & RH (3) together with four flange bolts (7).

2. Insert the left hand hinge assembly into the left side of

the bag frame together with the attached pin spring (5)

as shown in the figure.

Pull back the pin spring (5) and insert the spring pin

(6).

3. Insert the right hand hinge assembly into the right side

of the bag frame together with the attached pin spring

(5) as shown in the figure.

Pull back the pin spring (5) and insert the spring pin

(6).

4. Insert two spring nuts (8) into the front bag frame

gently until the clip falls into the hole as shown in the

figure.

5. Insert two spring nuts (8) into the front bag frame

gently until the clip falls into the hole as shown in the

figure.

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