Kichler Lighting Crystal Bay User manual

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Kichler®Lighting

7711 East Pleasant Valley Road

P.O. Box 318010

Cleveland, Ohio 44131-8010

Customer Service

866.558.5706

8:30 AM to 5:00 PM EST,

Monday - Friday

Instruction Manual

Crystal BayTM

A Kichler®Decor™

ceiling fan

1. To reduce the risk of electric shock, insure

electricity has been turned off at the circuit

breaker or fuse box before beginning.

2. All wiring must be in accordance with the

National Electrical Code and local electrical

codes. Electrical installation should be

performed by a qualified licensed

electrician.

3. WARNING: Suitable for use with solid-

state speed controls.

4. WARNING: To reduce the risk of personal

injury, use only the two steel screws (and

lock washers) provided with the outlet box

for mounting to the outlet box. Most outlet

boxes commonly used for the support of

lighting fixtures are not acceptable for fan

support and may need to be replaced,

consult a qualified electrician if in doubt.

5. The outlet box and support structure must

be securely mounted and capable of

reliably supporting a minimum of 50

pounds. Use only CUL Listed outlet boxes

marked "FOR FAN SUPPORT".

6. The fan must be mounted with a minimum

of 7 feet clearance from the trailing edge of

the blades to the floor.

7. To operate the reverse function on this fan,

press the reverse button while the fan is

running.

8. WARNING: Use only with light kit marked

"Suitable for Use in Wet Locations".

9. Avoid placing objects in the path of the

blades.

10. To avoid personal injury or damage to the

fan and other items, be cautious when

working around or cleaning the fan.

11. Do not use water or detergents when

cleaning the fan or fan blades. A dry dust

cloth or lightly dampened cloth will be

suitable for most cleaning.

12. After making the electrical connections,

spliced conductors should be turned

upward and pushed carefully up into outlet

box. The wires should be spread apart with

the ground wire and white (common) wire

to one side with the black (load) wire to the

other side of the outlet box.

13. Electrical diagrams are reference only.

Light kits that are not packed with the fan

must be CUL Listed and marked suitable

for use with the model fan you are

installing. Switches must be CUL General

Use Switches. Refer to the Instructions

packaged with the light kits and switches

for proper assembly.

WARNING

TO REDUCE THE RISK OF FIRE,

ELECTRIC SHOCK OR PERSONAL

INJURY, MOUNT FAN TO OUTLET BOX

MARKED "ACCEPTABLE FOR FAN

SUPPORT".

WARNING

TO REDUCE THE RISK OF PERSONAL

INJURY, DO NOT BEND THE BLADE

BRACKETS (ALSO REFERRED TO AS

FLANGES) DURING ASSEMBLY OR

AFTER INSTALLATION. DO NOT INSERT

OBJECTS IN THE PATH OF THE BLADES.

1. SAFETY RULES

3. PACKAGE CONTENTS

Unpack your fan and check the contents. You

should have the following items:

a. Canopy & Ceiling mounting bracket

b. Ball/downrod assembly

c. Coupling cover

d. Fan motor assembly

e. Set of 5 blade brackets and Pre-Installed

mounting screws

f. Switch housing

g. Switch housing cover

i. Part bag contents

1) Mounting hardware:

star washers (2), wire nuts (3),

machine screws (2), washers (2),

screws (2)

2) Safety cable hardware:

wood screw, lock washer, flat washer

3) Pull chain and fob

Philips screw driver

Blade screw driver

11 mm wrench

Step ladder

Wire cutters

2. TOOLS AND MATERIALS REQUIRED

Crystal BayTM

4. MOUNTING OPTIONS

If there isn't an existing UL (cUL for Canadian

Installation) listed mounting box, then read the

following instructions. Disconnect the power

by removing fuses or turning off circuit

breakers

Secure the outlet box directly to the building

structure. Use appropriate fasteners and

building materials. The outlet box and its

support must be able to fully support the

moving weight of the fan (at least 50 lbs). Do

not use plastic outlet boxes.

Figures 1,2 and 3 are examples of different

ways to mount the outlet box.

NOTE: You may need a longer downrod to

maintain proper blade clearance when

installing on a steep, sloped ceiling. (Fig. 3)

To hang your fan where there is an existing

fixture but no ceiling joist, you may need an

installation hanger bar as shown in Fig 4.

Outlet box

Provide strong

support

Recessed

outlet box Ceiling

mounting

plate

Outlet box

Fig. 1

Fig. 3

Fig. 4

Outlet box

Fig. 2

ANGLED CEILING

MAXIMUM 20°ANGLE

Fig. 7

Fig. 8

Mounting screws

(supplied with

electrical box)

Hook

Ceiling

mounting

bracket

UL Listed

outlet box

120V Wires

Washers

Downrod

Cross pin

Hanger

ball Set screw

Fig. 6

Fig. 5

5. HANGING THE FAN

Supply wires

Downrod

Hitch pin Retaining pin

Set screws

Coupling

Set screws

Canopy

Canopy cover

Ceiling mounting

bracket

REMEMBER to turn off the power before you

begin.

To properly install your ceiling fan, follow the

steps below.

Step 1. Remove the decorative canopy bottom

cover from the canopy by turning the cover

counter clockwise. (Fig. 5)

Step 2. Remove the ceiling mounting bracket

from the canopy by removing (and save) one

of the two screws. Loosen the remaining

screw by a half turn. (Fig. 5)

Step 3. Pass the 120 volt supply wires from

the ceiling outlet box through the center of the

ceiling mounting bracket. (Fig. 6)

Step 4. Attach the ceiling mounting bracket to

the outlet box using the screws and washers

included with the outlet box. (Fig. 6)

Step 5. Remove the hanger ball from the

downrod assembly by loosening the set screw,

removing the cross pin and sliding the ball off

the rod. (Fig. 7)

Step 6. Loosen the two set screws and

remove the hitch pin and retaining clip from

the coupling on top of the motor assembly.

(Fig. 8)

Step 7. Carefully feed the electrical lead wires

from the fan up through the downrod. Thread

the downrod into the coupling until the Hitch

pin holes are aligned.

Next, replace the hitch pin and retaining clip.

Tighten both set screws. (Fig. 8)

Crystal BayTM

Fig. 9

Fig. 10

Registration slot

Check tab

Step 8. Slip the coupling cover, canopy cover

and canopy onto the downrod. (Fig. 9)

Thread the hanger ball onto the downrod,

insert the cross pin previously removed from

the ball/downrod assembly through the

downrod and tighten. Now tighten the set

screw previously loosened. (Fig. 7)

Step 9. Lift the motor assembly into position

and place the hanger ball into the ceiling

mounting bracket.

Rotate the entire assembly until the "Check

Tab" has dropped into the "Registration Slot"

and seats firmly. (Fig. 10)

The entire motor assembly should not rotate

(left or right) when seated properly.

WARNING: Failure to properly seat the

"Check Tab" can damage the ceiling fan

during operation.

Hanger ball

Canopy

Downrod

Canopy cover

Set screws

Coupling cover

Hitch pin Retaining pin

Fig. 11

7. ELECTRICAL CONNECTIONS

6. INSTALLATION OF SAFETY SUPPORT

(required for Canadian installation ONLY)

A safety support cable is provided to help

prevent the ceiling fan from falling.

Step 1. Attach the provided wood screw and

washers to the ceiling joist next to the

mounting bracket but do not tighten. (Fig. 11)

Step 2. Adjust the length of the safety cable to

reach the screw and washers by pulling the

extra cable through the cable clamp until the

overall length is correct, put the end of the

cable back through the cable clamp, forming a

loop at the end of the cable. Tighten the cable

clamp securely. Now, put the loop in the end of

the safety cable over the wood screw and

under the washer. Tighten the wood screw

securely.

NOTE: Although the safety support cable is

required for Canadian installations only. It's a

good idea to make the attachment with any

installation.

Ceiling mounting

bracket

Attach

safety cable

to ceiling joist

with screw and

washer

Fig. 12

WARNING: To avoid possible electrical shock,

be sure you have turned off the power at the

main circuit panel.

Follow the steps below to connect the fan to

your household wiring. Use the wire

connecting nuts suppled with your fan. Secure

the connectors with electrical tape. Make sure

there are no loose wire strands or

connections.

Step 1. Connect the fan supply (black) wire to

the black household supply wire as shown in

Figure 13.

Step 2. Connect the neutral fan (white) wire to

the neutral household (white) wire.

Step 3. Connect the fan ground wire (green) to

the household ground wire.

Step 4. After connecting the wires, spread

them apart so that the green and white wires

are on one side of the outlet box and the black

wires is on the other side.

Step 5. Turn the connecting nuts upward and

push the wiring into the outlet box.

BLK BLK

GRN

Wiring

box

Ground to

mounting

bracket

or downrod

Power lines 120v

Green ground

Crystal BayTM

Fig. 13

Step 1. Tuck all the connections neatly into the

ceiling outlet box.

Step 2. Slide the canopy up to the mounting

bracket and place the key hole on the canopy

over the screw on the mounting bracket, turn

canopy until it locks in place at the narrow

section of the key holes.

Step 3. Align the circular hole on canopy with

the remaining hole on the hanger bracket,

secure by tightening the two set screws.Slide

the canopy cover over the screws and rotate

clockwise until tight. NOTE: Adjust the canopy

screws as necessary until the canopy and

canopy cover are snug. (Fig.13)

8. FINISHING THE INSTALLATION

Outlet box

Ceiling

mounting

bracket

Canopy

Canopy cover

Screws

9. ATTACHING THE FAN BLADES

Fig. 14

NOTE: Blade Sets for the model ceiling fan

are sold separately. You must use blades

specifically designed for this Crystal Bay™

ceiling fan. Any other blades will most likely

not fit and fan performance will be

unpredictable.

Step 1. Attach a blade to a blade bracket using

the screws, metal washers and rubber

washers included with the blades. (Fig. 14)

Make sure the blade is straight when set on

the blade bracket. Tighten each mounting

screw and then repeat this procedure for each

blade.

Step 2. Attach each blade assembly to the

motor using the "Pre-Installed" mounting

screws in the blade bracket. (Fig. 14)

Screws

Washers

Blades

(sold separately)

blade brackets

Screws

Rubber

washers

Fig. 15

Fig. 16

NOTE: Before continuing installation, confirm

that the power is still turning off at the main

circuit breaker or by removing the correct fuse.

Turning the power off using a wall switch is not

sufficient to prevent electrical shock.

Step 1. While holding the switch housing

under your ceiling fan, push the square wire

connectors together. One from the fan and

one from the switch housing.

NOTE: These connectors are color coded and

will ONLY engage when the colored strips are

matched (aligned).

Step 2. Loosen two screws on the mounting

ring attached to the motor shaft and "remove"

and save the third screw. (Fig. 15)

Step 3. Place the key holes on the switch

housing over the 2 screws previously

loosened from the mounting ring, turn switch

housing until it locks in place at the narrow

section of the key holes. Secure by tightening

the 2 screws previously loosened and the one

previously removed. (Fig. 15)

Carefully push all the wires into the switch

housing.

Step 4. Attach the switch housing cover to the

switch housing with the screws provided.

Make sure each screw is tight. (Fig. 16)

Switch housing

Mounting ring

Screws

10. INSTALLING THE SWITCH HOUSING

Switch housing

cover

Wire connector

Screws

Switch housing

Crystal BayTM

Fig. 17

Fig. 18

11. OPERATING INSTRUCTIONS

Turn the power on and check the operation of

your ceiling fan.

The pull chain controls the 3 speeds of your

ceiling fan.

1 pull = High, 2 pulls = Medium, 3 pulls = Low

and the 4th pull turns the motor off.

The Black Slide Switch on the side of the

switch housing controls the direction of the

blades "Forward and Reverse"

Warm weather - Forward (counter clockwise)

A downward airflow creates a cooling effect

as shown in Fig. 17. This allows you to set

your air conditioner on a warmer setting

without affecting your comfort.

Cool weather - Reverse (clockwise) An

upward airflow moves warm air off the ceiling

area as shown in Fig. 18. This allows you to

set your heating unit on a cooler setting

without affecting your comfort.

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