Hayter LT322 User manual

LT322 / LT324

CAB

AND

FITTING KIT

INSTRUCTION MANUAL

AND PARTS LIST

FROM SERIAL NO. 917P001014 (CAB), 919R001001 (FITTING KIT) MANUAL PART NO. 919014 (REV.0.)

ISSUE: 21.04.99

ATTENTION

THIS SYMBOL MEANS

BE ALERT!

YOUR SAFETY IS INVOLVED

THIS CAB IS FOR USE ON THE LT322 AND LT324 TURF MOWERS.

READ THIS MANUAL BEFORE FITTING THE CAB.

IT IS ESSENTIAL THAT OPERATOR'S STUDY IT FOR THEIR OWN SAFETY.

INTRODUCTION. 1.5

WARRANTY. 1.5

SAFETY PRECAUTIONS. 1.6 - 1.7

Training. 1.6

Preparation. 1.6

Operation. 1.6 - 1.7

EC CONFORMITY INFORMATION. 1.8

Noise Levels. 1.8

EC Declaration of Incorporation. 1.8

SPECIFICATIONS. 1.9

PARTS LIST / DELIVERY CHECK LIST - KIT. 1.10 - 1.11

PARTS LIST - CAB. 1.12 - 1.13

CAB GENERAL ASSEMBLY. 1.14 - 1.20

Introduction. 1.14

Assembly. 1.14 - 1.20

BEACON ASSEMBLY. 1.21 - 1.23

Refitting the Beacon. 1.21 - 1.22

Beacon Template. 1.23

MAINTENANCE. 1.25 - 1.26

Commissioning the Cab. 1.25

Daily. 1.25

Every 250 Hours. 1.25

Hinging the Cab For Mower Maintenance. 1.25

To Re-assemble the Cab. 1.26

ELECTRICAL WIRING DIAGRAM. 1.27

1.4 1.4

CONTENTS

CONTENTS Page No.

The Cab Code 917P is designed to be fitted to the Hayter LT322 2WD Triple Turf Mower or the LT324 4WD Triple Turf

Mower using Fitting Kit Code 919R. This allows the mower to be used on slopes up to a maximum of 22 degrees

depending on ground conditions and provides limited safety protection in the event of a roll-over. For maximum safety,

the seat belt must be correctly fitted and worn by the operator.

This manual contains guidance for the correct assembly and the operation of the cab. It is provided for the protection of

those operating and servicing the equipment.

The Cab must only be fitted to a Hayter LT322 or LT324 by an authorised Hayter dealer.

In the interest of continuing improvement, Hayter Limited reserve the right to alter specifications without notice.

Left and Right: Throughout this manual the terms Left and Right refer to the machine when looking in the direction of

forward travel.

HAYTER LIMITED Warrants to the original user / purchaser that this unit shall be free from defects in material and

workmanship for a period of 12 calendar months from the date of delivery to the customer. This warranty excludes

proprietary items which have the benefit of the supplying manufacturer’s warranty.

This warranty which is not capable of assignment does not apply to any unit that has been tampered with, altered, misused

or abused and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor adjustments

unless they are due to defective materials or workmanship. Consult the Instruction Manual or your authorised Hayter

dealer for assistance when making these adjustments.

To make a warranty claim contact your authorised Hayter dealer through whom the equipment was originally supplied,

indicating the serial number and purchase date. Subject to the conditions and exclusions in this warranty, the authorised

Hayter dealer will at our option, repair or replace any warranted part within the duration of the warranty period.

This warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled, your

statutory rights are not affected by this warranty. If you need additional information concerning this written warranty or

assistance in obtaining services please write or telephone.

HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford, Herts., CM23 4BU:

Telephone: (01279) 723444.

1.5 1.5

INTRODUCTION / WARRANTY

INTRODUCTION

WARRANTY

Read the instructions carefully. Be familiar with the use of the equipment.

Ensure that the specified torque settings are adhered to.

The cab and its mountings must not be drilled, cut or altered in any way.

All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise the need for

care and concentration when working with this equipment.

Ensure that all lifting equipment is in good condition and has sufficient capacity to lift the item required as specified in

this manual.

Always ask for assistance when lifting heavy or awkward loads.

Ensure that the seat belt is correctly fitted and in good condition. Always replace a damaged seat belt.

Always wear the seat belt when the cab is fitted.

Pay particular attention when operating due to the additional weight towards the front of the machine.

1.6 1.6

SAFETY PRECAUTIONS

TRAINING

PREPARATION

OPERATION

READ THIS MANUAL BEFORE FITTING OR USING THE CAB.

IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.

THESE INSTRUCTIONS ARE IN ADDITION TO THOSE CONTAINED IN THE MACHINE

OPERATOR’S MANUAL UNLESS OTHERWISE STATED. READ AND UNDERSTAND THE

SEPARATE MACHINE OPERATOR’S MANUAL BEFORE ATTEMPTING TO FIT THE CAB.

THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS.

A CAREFUL OPERATOR WHO USES COMMON SENSE IS THE SAFEST OPERATOR.

Continued.

Do not use the LT322 or the LT324 Triple Turf Mowers on a slope of more than 19 degrees unless the approved cab is

fitted. Do not use the LT322 or the LT324 Triple Turf Mowers on a slope of more than 27 degrees when fitted with the

approved cab.

Ground conditions affect traction. Particular conditions may not permit safe operation on the slope limits stated.

Remember there is no such thing as a “SAFE” slope. Travel on a grass slope requires particular care. To guard against

overturning:

- Use extreme care when changing direction on a slope.

- Do not stop or start suddenly when travelling up or downhill.

- Engage and disengage drive slowly. Take extreme care, especially when

travelling downhill.

- Machine speed should be kept low on slopes and during tight turns.

- Stay alert for humps and hollows and other hidden hazards.

- Never mow across the face of a slope.

Keep all nuts, bolts and screws correctly torqued to be sure that the equipment is in safe working condition.

Replace worn or damaged parts for safety.

Ensure that all emergency exits are in full working order.

Health and Safety at Work Act:

In accordance with section 6 of the Health and Safety at Work Act 1974, this equipment has been designed and constructed

so that, in so far as is reasonably practical, it will not endanger the safety and health of those working with it. This is,

however, subject to the equipment being properly fitted, used and maintained according to the conditions stated in this

manual and elsewhere, which have been found necessary as a result of the research and testing of Hayter Limited.

1.7 1.7

SAFETY PRECAUTIONS

OPERATION

19 Degree Slope

27 Degree Slope

Ground Level

MAINTENANCE

Operator’s Daily Personal Noise Exposure : HAYTER LIMITED have no control over site

conditions, duration of use, state of maintenance or adjustment of the mower. All of these

factors will affect the operator’s daily personal noise exposure level - LEP,d

Under typical working conditions operators could be exposed to a daily personal noise exposure

level in excess of 85 dB (A) LEP,d

Sound Pressure Level:

The maximum sound pressure level at the operator’s position is 87 dB(A) under typical working

conditions.

If ear protection is required, ear protectors with good attenuation in the 63-8000Hz frequency

range should be used.

Employers of personnel using this machine are advised to read the ‘Noise at Work Regulations’

as the operators daily personal exposure level could be above the ‘First Action Level’.

1.8 1.8

EC DECLARATION OF

INCORPORATION

Company Name Hayter Limited,

Company Address Spellbrook,

Bishop’s Stortford,

Herts.

CM23 4BU

England.

Machine Code No. 917P / 919R

Models LT322 / LT324 Cab Incorporating a Roll Over Protective

Structure and Fitting Kit.

This equipment complies with Directive 89/392/EEC amended by 91/368/EEC, 93/44/EEC and

93/68/EEC.

Essential Health and Safety requirements relating to the design and construction of machinery and

safety components.

Tested to OECD code 4 ISO 3776

The above cab must not be put into service unless the machine to which it is to be fitted has been

declared in conformity with the provisions of Directive 89/392/EEC amended by

91/368/EEC,93/44/EEC and 93/68/EEC Essential Health and Safety requirements relating to the

design and construction of machinery and safety components.

Signed : Date : 21.07.97.

M.A. Wright

(Technical Director)

EC CONFORMITY INFORMATION

EC DECLARATION OF INCORPORATION

NOISE LEVELS

IS015

Controls: Windscreen wiper - ON / OFF Switch.

Windscreen washer - ON / OFF Switch.

Beacon - ON / OFF Switch (Optional).

Windscreen washer Bottle Capacity: 1.7 Litres

SPECIFICATIONS

1.9 1.9

Cab Only Fitting Kit Cab Fitted to Machine With Beacon Fitted

(with 200mm Cutterheads)

LT322 LT324 LT322 LT324

Overall Height 1550mm - 2300mm 2300mm 2450mm 2450mm

Overall Width 1031mm - 2120mm 2120mm 2120mm 2120mm

Overall Length 1405mm - 2690mm 2690mm 2690mm 2690mm

Weight 250Kg 60Kg 1350Kg 1400Kg 1350Kg 1400Kg

SPECIFICATIONS

1.10 1.10

PARTS LIST / DELIVERY CHECK LIST CODE 919R - KIT

1. Full Cab - Code 917P CODE 917P 1

2. Bracket - Cab Support W/A R.H. 919002G 1

3. Bracket - Cab Support W/A L.H. 919003G 1

4. Bolt - M16 x 100 ZBH1P100U 4

5. Washer - M16 Plain 09491 10

6. Nut - Nyloc M16 09456 2

7. Block - Cab Pivot & Mount Assembly (includes items 8, 9) 919006 2

8. Block - Cab Pivot 919007G 2

9. Mount - Isolating (Rubber) 919008 2

10. Plate - Backing Front R.H. 918014G 1

11. Plate - Backing Front L.H. 918015G 1

12. Screw - Soc Hd Cap M10 x 45. 09407 14

13. Washer - Plain M10 09479 32

14. Nut - Nyloc M10 09447 16

15. Plate - Backing Rear 918016G 2

16. Bolt - M12 x 35 Hex Hd 09551 4

17. Washer - Plain M12 H.D. ZWQ1L000U 16

18. Washer - Spring M12 SC 09599 4

19. Nut - M12 Nyloc 09453 6

20. Seat Belt - Static (includes 22,23,24 & 25) 74-07-043 1

21. Bracket - Seat Belt Mounting 915030W 2

22. Bolt - 7/16” x 1 1/2” UNF (091309) Incl. in item 20 2

23. Spacer - Long (Seat Belt Bolt) Incl. in item 20 1

24. Spacer - Short (Seat Belt Bolt) Incl. in item 20 1

25. Washer - Wavy. Incl. in item 20 2

26. Nut - Nyloc UNF 7/16” 09222 2

27. Setscrew - M10 x 30 09392 2

28. Bolt - M8 x 35 09631 4

29. Nut - Plain M8 09443 4

30. Washer - Plain M8 09475 24

31. Nut - Nyloc M8 09442 4

32. Mount - Rear Cab W/A 919010G 1

33. Draught Exluder 70-07-079 Specify Length

34. Protection Strip 70-07-070 Specify Length

35. Mount - Isolator 74-07-053 2

36. Mount - Retainer W/A 915023 2

37. Bolt - M10 x 40 09611 4

38. Bolt - M12 x 90 09614 2

39. Infill - Cab 919009 2

40. Seal Strip 70-07-079 Specify Length

41. Bottle - Washer water 74-07-095 1

42. Pump - Washer 74-07-106 1

43. Washer - Pump Sealing 74-07-121 1

44. Tube - 4mm I/D Washer 74-07-084 Specify Length

45. Valve - Non Return 74-07-097 1

46. Bracket - Washer Bottle. 74-07-098 1

47. Screw M5 x 20 ZDH1E020U 2

48. Washer M5 09470 2

49. Nut - M5 Nyloc 09470 2

50. Seal - Front Lower Trim R.H. 915022 1

51. Seal - Front Lower Trim L.H. 915021 1

52. Foam - Strip 919013 Specify Length

53. Switch - Wiper / Washer 924617 1

54. Lens - Wiper / Washer 924616 1

55. Harness - Wiper / Washer 915070 1

56. Fuse - 5 Amp 70-09-025 1

57 Cable Tie (not illustrated) 74-07-020 10

PARTS LIST

Item No. Description Part No. Qty

}Tool Box Fasteners (not illustrated)

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