Hayter MT313 User manual

OPERATOR'S MANUAL

MMTT331133

TRIPLE TURF MOWER

CODE 995D

English Version

CODE FROM SERIAL NO:

995D 260000001 MANUAL PART NO: 111-0467 (REV.A.)

Issue: 20.12.05

ATTENTION

THIS SYMBOL MEANS

BE ALERT!

YOUR SAFETY IS INVOLVED

READ THIS MANUAL BEFORE USING THE MT313 MOWER.

IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.

ALL OPERATORS SHOULD SEEK AND OBTAIN PROFESSIONAL AND

PRACTICAL INSTRUCTIONS ON THE SAFE USE OF THE MOWER. THESE

SERVICES ARE AVAILABLE THROUGH HAYTER LIMITED OR HAYTER APPROVED

COMMERCIAL DEALERS.

111-0467CR201205

CONTENTS

SAFETY PRECAUTIONS.

Training.

Preparation.

Operation.

Handling and storage of fluids.

Maintenance and storage.

Decals.

EC CONFORMITY INFORMATION.

Noise levels.

EC Declaration of Conformity.

INTRODUCTION.

SPECIFICATIONS.

Engine.

Transmission system.

Cutterhead drive system.

Cutterhead lift system and steering.

Hydraulic system.

Vehicle specifications.

Operator controls.

Instrumentation.

Weight and dimensions.

Recommended lubricants and hydraulic fluids.

Cutterheads.

OPERATING THE MOWER.

Safety Notice.

Operator presence controls.

Identification of controls.

Braking system.

Throttle control.

Forward travel speed backstop lever.

Speed control pedal.

Transport latches.

Operator platform securing.

Adjustable steering column.

Operator seat.

Warning systems.

Audible warning horn.

Ignition key.

Engine pre-heat indicator light.

Page No.

1.6 - 1.15

1.6

1.6 - 1.7

1.7 - 1.9

1.10

1.11

1.12 - 1.15

1.15 - 1.16

1.15

1.16

1.17

1.18 - 1.24

1.18

1.19

1.20

1.21

1.22

1.23

1.24

1.25 - 1.40

1.25

1.26

1.27

1.28

1.29

1.30

1.31

1.32

1.4 1.4

111-0467CR201205

CONTENTS

CONTENTS Continued.

Fuel level gauge.

Hourmeter.

Transmission neutral indicator light.

Cutterdeck drive switch indicator light.

Parking/emergency brake indicator light.

Cutterhead position control.

Cutterhead drive engagement.

Weight transfer/traction assistance.

Starting the engine.

Stopping the engine.

General operating hints.

Unblocking cutting cylinders.

Cutterhead general information.

Swing-out centre arm unit.

MAINTENANCE.

Maintenance

Engine.

Running in period.

Running in period - at first 50 hours.

Daily and before use.

Every 50 hours.

Every 250 hours.

Every 500 hours.

Cutterhead cylinder to bottom blade adjustment.

Cutterhead backlapping.

Cutterhead grinding.

Cutterhead bottom blade replacement.

Raising the mower off the ground.

GRASS CUTTING FAULTS.

TROUBLE SHOOTING.

ELECTRICAL CIRCUIT DIAGRAM .

HYDRAULIC CIRCUIT DIAGRAMS.

WARRANTY.

NOTES.

CUSTOMER INFORMATION.

Page No.

1.32

1.33

1.34

1.35

1.35 - 1.36

1.36

1.37

1.38

1.38 - 1.39

1.40

1.41 - 1.62

1.41 - 1.42

1.43

1.44 - 1.47

1.48 - 1.49

1.50

1.51 - 1.53

1.54

1.55

1.56

1.57

1.58 - 1.60

1.61 - 1.67

1.68 - 1.69

1.70 - 1.71

1.72

1.73

1.74

1.5 1.5

111-0467CR201205

SAFETY PRECAUTIONS

TRAINING

Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. Learn

how to stop the mower quickly in an emergency.

Never allow children or people unfamiliar with these instructions to use the mower. Local regulations

may restrict the age of the operator.

Never mow while people, especially children, or pets are nearby.

Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or

their property.

Do not carry passengers.

All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise:

- The need for care and concentration when working with this machine.

- The need to slow down when making tight turning manoeuvres. Failure to take adequate care can affect

stability leading to loss of control of the machine particularly when operating in transport mode.

- Control of a ride-on-machine sliding on a slope will not be regained by application of the brake.

The main reasons for loss of control are:

- Insufficient wheel grip.

- Being driven too fast.

- Inadequate braking.

- The type of machine is unsuitable for the task.

- Lack of awareness of the effect of ground conditions, especially slopes.

- Incorrect load distribution.

PREPARATION

Check that the machine complies with all applicable regulations, including those in force when used on

the public highway.

While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when

barefoot or wearing open sandals. Eye protection should be worn.

Thoroughly inspect the area where the equipment is to be used and remove all objects which can be

thrown by the machine.

Never operate the machine without first checking that the operator platform is fully secured and in good

working order, refer - ‘OPERATOR PLATFORM SECURING’.

READ THIS MANUAL BEFORE USING THE MT313 MOWER, IT IS ESSENTIAL THAT

OPERATORS STUDY IT FOR THEIR OWN SAFETY.

THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS.

A CAREFUL OPERATOR WHO USES COMMON SENSE IS THE SAFEST OPERATOR.

1.6 1.6

111-0467CR201205

SAFETY PRECAUTIONS

PREPARATION Continued.

Ensure that the cutterheads are fully raised with the latches and safety locks engaged in position before

transporting the mower.

Replace faulty silencers.

Check the condition of the tyres and ensure that they are inflated to the correct pressures, refer -

SPECIFICATIONS.

This is particularly important if the machine is to be taken on the public highway.

Check that the mower is in good working order, paying particular attention to the brakes and steering.

Also ensure that the forward/reverse speed control pedals move freely to neutral when released.

Before use, always visually inspect to see that the blades, blade bolts and cutting cylinders are not worn

or damaged. Replace worn or damaged components.

Check the mower hydraulic system, particularly the hydraulic hoses, fittings and hose supports. Worn,

crushed or damaged hoses can burst, with risks to health and damage to the machine and surrounding

turf areas.

After refuelling and adding oil to the hydraulic oil tank ensure that the caps are replaced securely.

Check that all linkages, connections and pivot nuts are secure and that wheel nuts are torqued correctly,

refer - SPECIFICATIONS.

Before operating the machine ensure that there are no foreign objects or liquids on the platform or ped-

als - ALWAYS KEEP THE OPERATOR PLATFORM CLEAN.

OPERATION

Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

Mow only in daylight or in good artificial light.

Before attempting to start the engine, engage the parking brake, disengage the cutterhead drive system

and ensure that the forward/reverse speed controls are in the neutral position.

Never operate the machine without first checking that the operator platform rear securing bolts and latch

front bolt are torqued to 50Nm, refer - OPERATOR PLATFORM SECURING.

Before operating the machine ensure that the swing-out centre cutterhead mechanism is fully in position

and its securing bolt is tightened to 50Nm torque.

Whilst operating the machine ensure that all foreign objects are removed from the operator platform at

all times - ALWAYS KEEP THE OPERATOR PLATFORM AREA CLEAR AND CLEAN

1.7 1.7

Ground level

1P995A01A

12 Degree slope

15 Degree slope

111-0467CR201205

SAFETY PRECAUTIONS

OPERATION Continued.

Do not use on a slope of more than 12 degrees unless all cutterheads are in contact with the ground or

their lift height is restricted by engagement of the limited lift latches.

Never use on a slope of more than 15 degrees.

Care should be taken when using the mower on any slope where ground conditions are such that there

may be risk of the mower rolling over. The requirements of SI 1998 No. 2306 “Provision and Use of

Work Equipment Regulations” should be considered, refer - Introduction - Optional Extras.

Warning: Prevent Accident

Stability angles given are maximum figures and are for guidance only. Particular conditions such as wet

grass or uneven ground may not permit safe operation on slope limits stated.

Remember there is no such thing as a "safe" slope. Travel on grass slopes requires particular care. To

guard against overturning or loss of traction when travelling or mowing on a slope:

- Exercise extreme care when changing direction on a slope.

- Do not stop or start suddenly.

- Engage drive slowly.

- Keep machine speed low.

- Avoid tight turns.

- Stay alert for humps, hollows and other hidden hazards.

- Keep away from sharp inclines and steep drops.

- A thorough risk assessment should be carried out by a competent

person before travelling or mowing on a slope.

- Never park on a slope.

1.8 1.8

111-0467CR201205

SAFETY PRECAUTIONS

OPERATION Continued.

Watch out for traffic when crossing or near roadways.

Use extreme caution when reversing.

Disengage the cutterhead drive system before crossing surfaces other than grass.

When using the machine, never direct discharge of material towards bystanders or allow anyone near the

machine while in operation.

Never operate the mower with defective guards, shields or without safety protective devices in place and in

good working order.

Do not change the engine governor settings or overspeed the engine. Operating an engine at excessive speed

may increase the risk of personal injury.

Before leaving the operator's position:

- Disengage the drive to the cutterheads.

- Lift cutterheads to the transport position and then get off the mower to securely

lock the safety latches. Or alternatively lower cutterheads to the ground.

- Change into neutral and set the parking brake.

- Stop the engine and remove the ignition key.

Engage the parking brake, disengage the drive to the cutterheads, stop the engine and remove ignition key :

- Before releasing blockages.

- Before checking, cleaning or working on the mower.

- After striking a foreign object. Inspect the mower for damage and make

repairs before restarting and operating the equipment.

- If the machine starts to vibrate abnormally ( check immediately ).

- Before refuelling.

- Before making cutterhead adjustments.

Disengage the drive to the cutterheads when transporting or not in use.

Reduce the throttle setting during engine run - out.

Never work on the mower when the engine is running.

Always keep feet and hands well away from the cutting cylinders when making adjustments.

1.9 1.9

111-0467CR201205

HANDLING AND STORAGE OF FLUIDS

Hydraulic Oil

- Avoid contact with eyes and prolonged contact with skin.

- Protective goggles should be worn when pouring.

- Use of gloves or barrier cream is recommended.

- Wash hands thoroughly after contact.

- Store under cover, away from heat and sources of ignition.

Diesel Oil

- Avoid skin and eye contact.

- Wear impervious gloves when regular contact is likely and goggles when there is risk of splashing.

- Wash hands thoroughly after contact.

- Store in a cool dry well ventilated place away from heat and sources of ignition, in vessels specifi-

cally designed for storing fuel oils.

Lubricating Oil

- Avoid skin and eye contact.

- Wear impervious gloves when regular contact is likely and goggles when there is risk of splashing.

- Wash hands thoroughly after contact.

- Store in a cool dry well ventilated place away from heat and sources of ignition.

Anti- Freeze

- Keep away from heat, sparks, and flames.

- Avoid skin and eye contact and breathing vapours.

- Store in a closed container in a cool dry well ventilated area.

SAFETY PRECAUTIONS

1.10 1.10

111-0467CR201205

SAFETY PRECAUTIONS

MAINTENANCE AND STORAGE

Take care when rotating a cutting cylinder as this can cause other cylinders to rotate.

When the machine is to be parked, stored or left unattended, lower the cutterheads to the ground or lift

the cutterheads to the transport position and engage the safety locks.

Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

Allow the engine to cool before storing in any enclosure.

To reduce the risk of fire, keep the engine, silencer, fuel tank and battery compartment free of grass,

leaves or excessive grease.

Frequently check fuel lines and fittings for cracks or leaks and replace if necessary.

Replace worn or damaged parts for safety.

Ensure that all safety decals are properly secured and in good condition.

If the fuel tank has to be drained, this should be done outdoors.

Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades

and fixed parts of the machine.

Never attempt to disconnect any part of the hydraulic system before de-pressurisation. This may be

achieved by lowering all cutterheads to the ground, stopping the engine and removing the ignition key.

Avoid skin or eye contact with hydraulic or diesel fluids. Wear protective clothing.

Leaking fluids under pressure can penetrate the skin or eyes, causing serious injury.

Always use a piece of cardboard or paper when searching for leaks.

Health and Safety at Work Act:

In accordance with section 6 of the Health and Safety at Work Act 1974, the MT313 Mower has been

designed and constructed so that, in so far as is reasonably practical, it will not endanger the safety and

health of those working with it. This is, however, subject to the machine being properly used and

maintained according to the conditions stated in this manual and elsewhere, which have been found

necessary as a result of the research and testing of Hayter Limited.

1.11 1.11

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