Festo CP Series User manual

Compact Performance

CP Valve terminal

Pneumatics

Only valid in agreement with the printed documentation

accompanying the product! Compare this edition code.

Author: M. Simons

Editors: H.-J. Drung, M. Holder

Translation: Douglas Smith

Layout: Festo, Dept. PV-IDM

Type setting: DUCOM

Edition: 9802C

Festo AG & Co., 73726 Esslingen, 1998

Federal Republic of Germany

The copying, distribution and utilization of this docu-

ment as well as the communication of its contents to

others without expressed authorization is prohibited. Of-

fenders will be held liable for the payment of damages.

patent, utility model or ornamental design registration.

Printed on 100 % recycled paper

CPV... 9802 I

Part no.: 165 200

Title: MANUAL

Designation: P.BE-CPV-GB

II CPV.. 9802

Contents

Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI

Information on this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII

Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI

1. System overview

1.1 Summary of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.2 Description of components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

2. Fitting

2.1 CP valve terminal with individual tubing . . . . . . . . . . . . . . . . . . . 2-3

2.1.1 Fitting onto a wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.1.2 Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.1.3 Fitting with feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.2 CP valve terminal with pneumatic multiple connector plate . . . 2-10

2.2.1 Fitting the pneumatic multiple connector plate . . . . . . . . . . . . . 2-11

2.2.2 Fitting the CP valve terminal onto the pneumatic

multiple connector plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2.3 Fitting the designation support. . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

3. Installation

3.1 General connecting principles . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.2 Connecting the CP valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.2.1 Auxiliary pilot air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.2.2 Connecting the supply and work tubing. . . . . . . . . . . . . . . . . . . 3-8

3.2.3 Connecting the electrical cables . . . . . . . . . . . . . . . . . . . . . . . . 3-11

4. Commissioning

4.1 Commissioning – Testing the valves . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2 Locating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

CPV... 9802 III

5. Maintenance and conversion

5.1 Fitting/removing CP terminal components . . . . . . . . . . . . . . . . . 5-3

5.1.1 Removing components from valve locations . . . . . . . . . . . . . . . 5-4

5.1.2 Fitting components into the valve locations . . . . . . . . . . . . . . . . 5-7

5.2 Conversion from pushing to locking manual override . . . . . . 5-12

5.3 Conversion from internal to external pilot air . . . . . . . . . . . . . 5-13

5.4 Conversion from individual to central tubing . . . . . . . . . . . . . . 5-18

5.5 Converting the CP valve terminal to two pressure zones . . . . 5-19

5.6 Converting the CP valve terminal to

different electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

A. Technical appendix

A.1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

A.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

A.3 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

IV CPV.. 9802

Designated use

The CP valve terminals documented in this manual are

designated exclusively for controlling pneumatic actua-

tors and may only be used in conjunction with devices

and components from other manufacturers providing

these are recommended by Festo:

– as intended for use

– in original condition

– without unauthorized modifications

– in faultless technical condition.

The specified limit values for pressures, temperatures,

electrical data, torques etc. must be observed.

Please comply also with national and local safety laws

and regulations.

Target group

This manual is directed exclusively at technicians who

are trained in control and automation technology and

who have experience in the installation, commissioning

and maintenance of pneumatic components.

CPV... 9802 V

Important user instructions

This manual contains instructions on the dangers which

may occur if the CP valve terminal is not used correctly.

These instructions are always printed in italics, are fra-

med and also signalled by pictograms.

Danger

categories

A distinction is made between the following:

WARNING

This means that personal injury or damage to proper-

ty may occur if these instructions are not

observed.

CAUTION

This means that damage to property may occur if

these instructions are not observed.

PLEASE NOTE

This means that this instruction must also be obser-

ved.

VI CPV.. 9802

Pictograms and symbols complement the danger war-

nings and draw attention to the nature and conse-

quences of dangers.

Pictograms

The following pictograms are used:

Uncontrolled movements of loose tubing.

Unintentional movements of the connected actuators.

High voltages or undefined switching states of the elec-

tronic components which may influence connected cir-

cuits.

Electrostatically vulnerable components.

These will be damaged if you touch the contact sur-

faces.

•• This mark indicates activities which can be carried

out in any order.

Text

markings

1. Figures indicate activites which must be carried out

in the numerical order of the figures.

– Hyphens indicate general, non-compulsory activites.

CPV... 9802 VII

Information on this manual

This manual contains specific information on the fitting,

installation, commissioning, maintenance and conver-

sion of the CP valve terminal. It includes only the des-

cription of the pneumatic components and refers to the

variations of the valve terminal listed in the table below.

Variants of the CP valve terminal type CPV..-VI..

With IC connection

Information on the

electric/electronic

components

In this manual

With MP connection

Information on the

electric/electronic

components

See product packing

With CP connection

Information on the

electric/electronic

components

See manual

"CP system,

Installation and

commissioning"

With AS-i connection

Information on the

electric/electronic

components

See product packing

Information on further CP modules can be found in the

manual for the relevant module. The following table

gives a summary.

VIII CPV.. 9802

Table of contents

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