Emerson Rosemount WPG User manual

Quick Start Guide

00825-0100-4145, Rev BA

February 2018

Rosemount™Smart Pressure Gauge

February 2018

Quick Start Guide

Required equipment

NOTICE

This guide provides basic guidelines for Rosemount Smart Pressure Gauges. It does not provide instructions

for configuration, diagnostics, maintenance, service, troubleshooting or intrinsically safe (I.S.) installations.

Refer to the Rosemount Smart Pressure Gauge Reference Manual for more instruction. The manual and this

guide are also available electronically on Emerson.com\Rosemount.

Shipping considerations

The device is shipped with the battery installed.

Each device contains one “D” size primary lithium-thionyl chloride battery. Primary lithium batteries are

regulated in transportation by the U.S. Department of Transportation, and are also covered by IATA

(International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD

(European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure

compliance with these or any other local requirements. Consult current regulations and requirements before

shipping.

Explosions could result in death or serious injury.

Installation of device in an explosive environment must be in accordance with appropriate local, national

and international standards, codes, and practices.

Ensure device is installed in accordance with intrinsically safe or non-incendive field practices.

Electrical shock can result in death or serious injury.

Care must be taken during transportation of device to prevent electrostatic charge build-up.

Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all

persons.

Process leaks could result in death or serious injury.

Handle the device carefully.

Failure to follow safe installation guidelines could result in death or serious injury.

Only qualified personnel should install the equipment.

Anti-seize paste or PTFE tape

(for NPT threaded connection)

Standard tools, e.g. screwdriver,

wrench, pliers

Contents

What’s in the box . . . . . . . . . . . . . . . . . . . . . . . . . 3

Optional: Power/device check . . . . . . . . . . . . . 4

Optional: Normal range indication option . . . 4

Installation Procedure . . . . . . . . . . . . . . . . . . . . . 5

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 7

Product Certifications . . . . . . . . . . . . . . . . . . . . . 8

Quick Start Guide

February 2018

What’s in the box

The following options are also available and will ship with the Rosemount Smart Pressure

Gauge if ordered.

Smart Pressure Gauge Quick Start Guide

Rosemount 306 Integral Manifold (model code S5) B4 bracket (model code B4)

Rosemount 1199 Seal (model code S1)

Product Certification (model codes below)

Q4: Calibration Cert

QG: Calibration Cert and GOST Verification Cert

QP: Calibration Cert and Tamper Evident Seal

Q8: Material Traceability cert per EN 102043.1

Q15: Cert of Compliance to NACE MR0175/ISO 15156 for

wetted materials

Q25: Cert of Compliance to NACE MR00103 for wetted

materials

Normal range Indication (model code LK)

February 2018

Quick Start Guide

1.0 Optional: Power/device check

The device is designed to be installation-ready. To check device battery prior

to installation, perform the following:

1. Perform “Turn on device” on page 6.

2. Slide the ON/OFF switch to the OFF position until ready for use.

2.0 Optional: Normal range indication option

Note

The stickers are intended to be installed on the dial only and should not be applied on

the inside or outside of the housing cover.

Stickers should be applied in an environment where the ambient temperature is above

50 °F (10 °C).

1. Modify each of the stickers to desired size.

2. Remove housing cover.

3. Slide ON/OFF switch to the OFF position and wait for LED to stop flashing.

4. Gently move the needle in the clockwise direction until it is pointing at the

Red X.

Note

Use caution as the electronics assembly is connected to the needle.

5. Remove any debris on the dial, so it does not become trapped under the

sticker.

6. Peel back the white paper backing of the sticker.

7. Slowly lower the sticker onto the surface of the dial in the desired location

and rub it in place firmly. Repeat steps 6and 7until desired indication

locations are set.

Note

Moving the sticker after initial contact is not recommended as this decreases the

amount of adhesive on the back of the sticker.

8. Slide ON/OFF switch to the ON position.

9. Replace housing cover.

Quick Start Guide

February 2018

3.0 Installation Procedure

Step 1: Seal and protect threads

Step 2: Mount device

Note

Use wrench on flats, not on housing.

Mounting orientation

The low side pressure port (atmospheric reference) is located in the neck of the

device behind the housing. The vent path is between the housing and sensor

(see Figure 1).

Figure 1. Low Side Pressure Port

A. Low side pressure port (atmospheric reference)

Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by

mounting the device so the process can drain away.

February 2018

Quick Start Guide

Step 3: Turn on device

Check to ensure the device and battery are working properly.

1. Twist the cover counterclockwise to remove it.

2. Slide the OFF/ON switch to the ON position to initiate the power sequence.

Note

During the power sequence, the dial tests full range of motion and LED flashes amber.

3. Once the power sequence ends, verify the LED flashes green.

Note

The LED may display several colors; see Figure 1in “Troubleshooting” on page 7for

device statuses.

Step 4: Connect to device

Field Communicator

1. Turn on the Field Communicator.

2. From the Main menu, select the HART symbol.

AMS Configurator

1. Start AMS Configurator.

2. From the View menu, select Device Connection View.

3. Double click the device under the HART modem.

A. Field Communicator B. HART®Modem C. AMS Configurator

123

645

Quick Start Guide

February 2018

Step 5: Eliminate mounting effects

Devices are factory-calibrated. Once installed, it is recommended to perform

this step to eliminate potential error caused by mounting position or static

pressure. Instructions for using a Field Communicator are listed below.

Note

See the Rosemount Smart Pressure Gauge Reference Manual for the following:

Using AMS Configurator

Sensor trim function on absolute gauge

1. Vent the device.

2. Connect the Field Communicator.

3. From the HOME screen, enter the HART Fast Key sequence.

4. Follow the commands to perform the procedure.

4.0 Troubleshooting

This section provides information for basic troubleshooting. See the Reference

Manual for advanced troubleshooting.

Device status

The flashing LED indicates device status using the colors descibed in Table 1.

Table 1. Status Descriptions

Pressure measurement

If the mounting effects have not been eliminated after completing Step 5,

perform this alternative procedure for verifying the pressure value.

1. From the HOME screen, eter the HART Fast Key sequence.

2. Follow the commands to perform the procedure.

Device dashboard Fast Keys 2, 1, 1

LED color Device status

Green Functioning properly

Amber Battery is low, battery replacement recommended

Red

Battery replacement required

Device is malfunctioning

color No power, verify ON/OFF switch is in “on” position

Device dashboard Fast Keys 2, 2, 1, 1, 1

February 2018

Quick Start Guide

5.0 Product Certifications

Rev: 2.0

5.1 European Directive Information

A copy of the EU Declaration of Conformity can be found at the end of the

Quick Start Guide. The most recent revision of the EU Declaration of

Conformity can be found at www.Emerson.com/Rosemount.

5.2 Ordinary Location Certification from CSA

The product has been examined and tested to determine that the design

meets the basic electrical, mechanical, and fire protection requirements by

CSA, a nationally recognized test laboratory (NRTL) as accredited by the

Federal Occupational Safety and Health Administration (OSHA).

5.3 Installing in North America

The US National Electrical Code (NEC) and the Canadian Electrical Code (CEC)

permit the use of Division marked equipment in Zones and Zone marked

equipment in Divisions.The markings must be suitable for the area

classification, gas, and temperature class. This information is clearly defined

in the respective codes.

5.4 USA

I5 U.S.A. Intrinsically Safe (IS)

Certificate: [CSA] 70047656

Standards: FM 3600 – 2011, FM 3610 – 2010, UL Standard 50 – Eleventh Edition,

UL 61010-1 – 3rd Edition, ANSI/ISA-60079-0 (12.00.01) – 2013,

ANSI/ISA-60079-11 (12.02.01) – 2013, ANSI/IEC 60529 – 2004

Markings: IS CL I, DIV 1, GP A, B, C, D T4;

Class 1, Zone 0, AEx ia IIC T4 Ga;

T4 (–40 °C Ta+70 °C)

when installed per Rosemount drawing 00G45-1020;

Type 4X; IP66/67;

Special Conditions for Safe Use (X):

1. Do not replace battery when explosive atmosphere is present.

2. Use only 00G45-9000-0001 batteries.

3. The surface resistivity of the housing is greater than 1G . To avoid electrostatic

charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.

4. Substitution of components may impair intrinsic safety.

5.5 Canada

I6 Canada Intrinsically Safe (IS)

Certificate: [CSA] 70047656

Standards: CAN/CSA C22.2 No. 0-10, CAN/CSA C22.2 No. 94-M1991 (R2011),

CAN/CSA-60079-0-11, CAN/CSA-60079-11-14, CSA Std C22.2 No.

60529-05, CAN/CSA-C22.2 No. 61010-1-12



Quick Start Guide

February 2018

Markings: Intrinsically Safe for Class I, Division 1, Groups A, B, C, D T4;

Ex ia IIC T4 Ga

T4 (–50 °C Ta +70 °C)

when installed per Rosemount drawing 00G45-1020;

Type 4X; IP66/67;

Special Conditions for Safe Use (X):

1. Do not replace battery when explosive atmosphere is present.

Ne pas remplacer les accumulateurs si une atmosphère explosive peut être

présente.

2. Use only 00G45-9000-0001 batteries.

Utiliser uniquement des accumulateurs 00G45-9000-0001.

3. The surface resistivity of the housing is greater than 1G . To avoid electrostatic

charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.

La résistivité de surface du boÎtier est supérieure à un gigaohm. Pour éviter

l’accumulation de charge électrostatique, ne pas frotter ou nettoyer avec des

produits solvants ou un chiffon sec.

4. Substitution of components may impair intrinsic safety.

La substitution de composants peut compromettre la sécurité intrinsèque.

5.6 Europe

I1 ATEX Intrinsic Safety

Certificate: Baseefa16ATEX0005X

Standards: EN 60079-0: 2012 + A11: 2013, EN 60079-11: 2012

Markings: II 1 G Ex ia IIC T4 Ga, T4 (–40 °C Ta +70 °C)

IP66/67;

Special Conditions for Safe Use (X):

1. The plastic enclosure may constitute a potential electrostatic ignition risk and must

not be rubbed or cleaned with a dry cloth.

2. The measured capacitance between the equipment enclosure and metallic inline

sensor module is 4.7pF. This must be considered only when the SPG is integrated

into a system where the process connection is not grounded.

3. Do not change the battery when an explosive atmosphere is present.

4. Only replace battery with Rosemount Part No. 00G45-9000-0001.

5.7 International

I7 IECEx Intrinsic Safety

Certificate: IECEx BAS 16.0012X

Standards: IEC 60079-0: 2011, IEC 60079-11: 2011

Markings: Ex ia IIC T4 Ga, T4 (–40 °C Ta+70 °C)

IP66/67;

Special Conditions for Safe Use (X):

1. The plastic enclosure may constitute a potential electrostatic ignition risk and must

not be rubbed or cleaned with a dry cloth.

2. The measured capacitance between the equipment enclosure and metallic inline

sensor module is 4.7pF. This must be considered only when the SPG is integrated

into a system where the process connection is not grounded.

3. Do not change the battery when an explosive atmosphere is present.

4. Only replace battery with Rosemount Part No. 00G45-9000-0001.



February 2018

Quick Start Guide

Figure 2. Declaration of Conformity

EU Declaration of Conformity

No: RMD 1108 Rev. D

Page 1 of 3

We,

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN 55317-9685

USA

declare under our sole responsibility that the product,

Models WPG & SPG:

Wireless Pressure Gauge & Smart Pressure Gauge

manufactured by,

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN 55317-9685

USA

to which this declaration relates, is in conformity with the provisions of the European

Community Directives, including the latest amendments, as shown in the attached schedule.

Assumption of conformity is based on the application of the harmonized standards and, when

applicable or required, a European Community notified body certification, as shown in the

attached schedule.

(signature)

Vice President of Global Quality

(function name - printed)

Chris LaPoint

(name - printed)

28-Aug-2017

(date of issue)

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