Emerson Rosemount 1195 User manual

Quick Start Guide

00825-0100-4686, Rev FA

September 2017

Rosemount™1195 Integral Orifice

Assembly

00825-0100-4686 FA.fm Page 1 Thursday, September 21, 2017 10:45 AM

September 2017

Quick Start Guide

NOTICE

This document provides basic installation guidelines for the Rosemount1195 Integral Orifice Assembly. For

comprehensive instructions for detailed configuration, diagnostics, maintenance, service, installation, or

troubleshooting refer to the Rosemount 1195 Reference Manual. The manual and this guide are also available

electronically on EmersonProcess.com/Rosemount.

If the Rosemount 1195 Integral Orifice was ordered assembled to a Rosemount Pressure Transmitter, refer to

the following Quick Start Guides for information on configuration and hazardous locations certifications:

Rosemount 3051S Quick Start Guide

Rosemount 3051SMV Quick Start Guide

Rosemount 3051 Quick Start Guide

Process leaks may cause harm or result in death

To avoid process leaks, only use gaskets designed to seal with the corresponding flange and O-rings to seal

process connections.

Contents

Rosemount 1195 Integral Orifice Assembly

View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

Location and orientation . . . . . . . . . . . . . page 3

Primary element orientation . . . . . . . . . . page 6

Primary element installation . . . . . . . . . . page 8

Preparing for operation . . . . . . . . . . . . . .page 10

Product certifications . . . . . . . . . . . . . . .page 14

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Quick Start Guide

September 2017

1.0 Rosemount 1195 Integral Orifice Assembly View

Figure 1. Enhanced Support Body(1)

2.0 Location and orientation

Install the Rosemount 1195 Integral Orifice in the correct location within the

piping branch to prevent inaccurate measurement caused by flow disturbances.

2.1 Straight pipe length

Use the upstream (U) and downstream (D) lengths provided below in

conjunction with figures below to determine the appropriate upstream (U) and

downstream (D) pipe lengths. For example, for a 1-in. line size with a beta ratio

(β) of 0.4 using installation of Figure 3, the straight length of upstream piping

required is 25 ⫻1 = 25-in., and downstream 10 ⫻1 = 10-in.

Note

The Rosemount 1195 Integral Orifice comes with the associated pipe lengths

(18D upstream and 8D downstream) when ordered with process pipe-end connections.

A. Manifold

B. Gaskets

C. Studs

D. Nuts

E. Transmitter

F. Rosemount 1195 enhanced support body

G. Enhanced support orifice plate

1. Transmitter and housing are shown for clarity purposes - only supplied if ordered.

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Quick Start Guide

Straight run requirements(1)

Figure 2. Reducer

(2 d to d over a length of 1.5 d to 3 d)

Figure 3. Single 90° Bend Flow from One Branch

Figure 4. Two or More 90° Bends in Same Planes

Figure 5. Two or More 90° Bends in Different Planes

Figure 6. Expander

(0.5 d to d over a length of d to 2 d)

1. For dimensions, see Table 1 on page 5.

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Quick Start Guide

September 2017

Figure 7. Ball/Gate Valve Fully Open

Table 1. Straight Run Requirements (in Pipe Diameters)

β(1)

1. Interpolation of intermediate β values can be used.

Figure 3

upstream

(U)

Figure 4

upstream

(U)

Figure 5

upstream

(U)

Figure 6

upstream

(U)

Figure 7

upstream

(U)

Figure 8

upstream

(U)

Figures 3–8(2)

On downstream

(D)

2. All straight lengths are expressed as multiples of the pipe inside diameter (d) and shall be measured from the upstream face of orifice

plate.

0.20 20 24 25 30 22 22 10

0.40 20 25 27 31 22 22 10

0.50 20 25 28 33 23 23 10

0.60 20 27 31 37 25 25 10

0.70 23 32 35 42 28 28 10

0.75 25 35 38 45 30 30 10

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Quick Start Guide

3.0 Primary element orientation

Figure 8. Rosemount 1195 Flowmeter Orientation with Traditional Style

Manifold

Gas (horizontal) Gas (vertical)

Liquid (horizontal) Liquid (vertical)

Steam (horizontal) Steam (vertical)

A. 90° recommended zone

B. Vertical plane

C. Horizontal plane

D. 360° recommended zone

E. Block valves

F. Vent valves

FLOW

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Quick Start Guide

September 2017

Figure 9. Rosemount 1195 Flowmeter Orientation with Flange by Flange

Manifold

Note

For saturated steam that is not high quality, it is recommended to mount in a vertical line

to avoid damming effect of the liquid.

Gas (horizontal) Gas (vertical)

Liquid (horizontal) Liquid (vertical)

Steam (horizontal) Steam (vertical)

A. 120° recommended zone

B. Horizontal plane

C. Vertical plane

D. 360° recommended zone

E. Block valves

F. Vent valves

FLOW

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Quick Start Guide

4.0 Primary element installation

1. Ensure the side of the orifice plate marked “inlet” is facing upstream. This

stamping is found on the part of the orifice plate that extends beyond the

orifice bodies. Before pressurizing line, insure torque values shown below are

met. See Table 2 and Figure 10 for torque requirements of manifold studs

and orifice body studs. See the appropriate transmitter manual for torque

requirements of transmitter bolts.

Figure 10. Rosemount 1195 Assembly Fastener Naming Convention

Table 2. Stud and Nut Torque Specifications(1)(2)

1. Studs and nuts should be tightened to specification in two to three steps following a cross pattern.

2. Never reuse gaskets. Always replace gaskets after disassembly to ensure proper seal.

Manifold studs Torque

All Line sizes and gasket types 32 lb-ft.(44 N-m)

Orifice body studs Torque

All line sizes and gasket types 60 lb-ft. (82 N-m)

Traditional body Enhanced support body

Torque cross pattern

A. Transmitter bolts - 4⫻

B. Manifold studs - 4⫻

C. Orifice body studs - 2⫻

D. Orifice body studs - 4⫻

00825-0100-4686 FA.fm Page 8 Thursday, September 21, 2017 10:45 AM

Quick Start Guide

September 2017

2. Units with flanged process connections:

a. Install the flanges in the process pipe. The distance between flanges

should be equal to the overall length of the flowmeter, plus clearance for

gaskets.

b. Install the unit between the flanges, using studs, nuts, and gaskets

appropriate for the flange size/rating and process conditions. Proper

support is needed at the flange connections as shown below.

See Figure 11.

3. Units with threaded process connections:

a. Install the unit using the appropriate threaded connection hardware.

4. Units with Socketweld Bodies:

a. To ensure perpendicularity of the pipe to the orifice fitting, the socket

diameter is smaller than the standard pipe OD. The pipe OD must be

machined-to-fit prior to welding.

b. To prevent damage, remove the transmitter prior to welding.

Figure 11. Recommended Support Locations for Installation

A. Support

B. No step

5. Once the Rosemount 1195 is installed ensure that it is supported properly

and take precautions to ensure that it is not used as a step. Refer to Figure 11

for support locations.

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September 2017

Quick Start Guide

5.0 Preparing for operation

Note

Serious injury can occur by opening the valves when the pipes are pressurized. Do not

bleed or vent process fluid if it is toxic or harmful to health or environment.

5.1 Direct mount 450 °F (232 °C) or less

Liquid applications

1. Pressurize line.

2. Open the equalizer valve.

3. Open the high and low side valves.

4. Bleed drain/vent valves until no gas is apparent in the liquid.

5. Close the vent/drain valves.

6. Close the low side valve.

7. Check the transmitter zero according to the transmitter product manual.

8. Close the equalizer valve.

9. Open the low side valve. The system is now operational.

Gas applications

1. Pressurize line.

2. Open the equalizer valve.

3. Open the high and low side valves.

4. Open drain/vent valves to ensure no liquid is present.

5. Close the vent/drain valves.

6. Close the low side valve.

7. Check the transmitter zero according to the transmitter product manual.

8. Close the equalizer valve.

9. Open the low side valve. The system is now operational.

Steam applications

1. Remove pressure from line.

2. Open equalizer, high, and low side valves.

3. Fill manifold and transmitter with water via drain vents.

4. Close low side valve.

5. Pressurize line.

6. Gently tap electronics body, manifold head, and integral orifice body with a

small wrench to dislodge any entrapped air.

7. Check the transmitter zero according to the transmitter product manual.

8. Close equalizer valve.

9. Open the low side valve. The system is now operational.

00825-0100-4686 FA.fm Page 10 Thursday, September 21, 2017 10:45 AM

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