Elcometer 456 User manual
User Guide
Elcometer 456
Coating Thickness Gauge
www.elcometer.com
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www.elcometer.com
For the avoidance of doubt, please refer to the original English language version.
The Elcometer 456 is available in 3 models. This User Guide is written for the Model T. Where applicable the
Model B and Model S are referenced.
Gauge Dimensions: 141 x 73 x 37mm (5.55 x 2.87 x 1.46")
Gauge Weight: Integral: 156g (5.5oz) including batteries; Separate: 161g (5.68oz) including batteries.
Applicable patents: US6243 661; US5886522; US6762603; US7606671; GB2306009; GB2367135;
GB2342450, DE10131827
© Elcometer Limited 2012 - 2018. All rights reserved. No part of this document may be reproduced, transmitted,
transcribed, stored (in a retrieval system or otherwise) or translated into any language, in any form or by any
means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior written permission of
Elcometer Limited.
Hg
CONTENTS
Pb
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en-1
Section
Page
1
Gauge Overview
en-2
2
Box Contents
en-2
3
Using the Gauge
en-3
4
Getting Started
en-3
5
Connecting the Probe
en-4
6
Taking a Reading
en-4
7
Calibrating the Gauge
en-5
8
Locking & Unlocking the Calibration
en-5
9
Calibration Methods
en-6
10
Measurement Modes
en-7
11
Batching
en-8
12
Displaying Graphs
en-8
13
Menu Structure - Model T
en-10
14
Menu Structure - Model S
en-11
15
Menu Structure - Model B
en-12
16
Downloading Data & Upgrading Your Gauge
en-13
17
Technical Specification
en-14
18
Legal Notices & Regulatory Information
en-15
1 GAUGE OVERVIEW
1 LED Indicators - Red (left), Green (right)
2 Colour Screen
3 Multifunction Softkeys
4 On/Off Key
5 Internal Probe / Separate Probe Connection
6 USB Data Output Socket (below cover)
7 Battery Compartment (¼ turn open/close)
8 Wrist Strap Connection
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2 BOX CONTENTS
Elcometer 456 Coating Thickness Gauge
Calibration Foils (Integral gauges)
Wrist Harness
Protective Case (B, S & T models)
Transit Case (T model)
1 x Screen Protector (S & T models)
2 x AA Batteries
®
USB Cable & ElcoMaster Software (S & T)
Test Certificate
User Guide
1
2
3
4
5
6
8
7
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3 USING THE GAUGE
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Model
a
Battery Life Indicator
BST
b
Bluetooth On -
Grey: not paired; Orange: paired
ST
c
Substrate Type - F, N, FNF
BST
d
Calibration Method
BST
e
Reading Outside Calibration
Warning On
T
f
Upper Limit On
ST
g
Units of Measurement -
µm, mils, mm, inch
BST
h
Batch Type -
normal, counted average, IMO
ST
i
Menu Softkey
BST
j
Display Softkey
BST
k
Batch / Data Softkey
BST
l
Calibration Softkey
BST
m
Reading Value
BST
n
User Selectable Statistics -
4 rows
BST
o
Batch Name (when in Batching)
T
Date & Time (when not in batching)
ST
p
Bar Graph - highest, lowest &
average reading
BST
q
Lower Limit On
ST
r
Measurement Mode - Standard,
Auto Repeat, Scan
T
s
Run Chart - last 20 readings
ST
t
Upper & Lower Limits On
ST
i
a
b
e
n
h
g
j
c
d
f
l
m
o
k
p
q
r
s
t
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4.1 ENSURING YOUR GAUGE HAS THE LATEST FIRMWARE &
UPGRADING YOUR GAUGE
To ensure that your gauge has the most up-to-date gauge firmware,
allowing you to benefit from the latest features and functionality, we
®
recommend that the gauge is connected to ElcoMaster on a regular
basis and before first use.
Simply connect the gauge via USB to an internet connected computer
®
running ElcoMaster using the ‘Connect Gauge’ feature. If a later
version of the gauge firmware is available, ‘Update Gauge’ will be
displayed to the right of the gauge details. Click ‘Update Gauge’ to
install the latest firmware.
4 GETTING STARTED
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4.2 SELECTING YOUR LANGUAGE
1 Press and hold the ON/OFF button until the Elcometer logo is
displayed.
2 Select your language using the softkeys.
3 Follow the on screen menus.
To access the language menu when in a foreign language:
1 Switch the gauge OFF.
2 Press and hold the left softkey and switch the gauge ON.
3 Select your language using the softkeys.
4 GETTING STARTED (continued)
5 CONNECTING YOUR PROBE
SEPARATE GAUGES ONLY
1 Rotate the probe plug to align the pins.
2 Screw in the collar - clockwise.
1
2
1
2
6 TAKING A READING
1 Hold the probe by its sleeve.
2 To take a reading, bring the probe down onto the surface whilst
holding it perpendicular.
3 For subsequent readings, lift the probe off and then replace it on
to the coated surface.
DO
•
Hold the probe by the probe sleeve.
•
Gently place the probe onto the surface.
•
Allow the sleeve to make contact with the surface - to improve
accuracy.
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† The softkey will appear when the “ X “ changes to a number.
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6 TAKING A READING (continued)
DO NOT
•
Drag the probe over the coated surface.
•
Bang the probe down hard onto the surface.
•
Allow the probe to hover over the surface as this could result in
a false reading.
The display will dim if inactive for more than 15 seconds and will go ‘black’ if
inactive for the period defined in Menu/Setup/Screen Settings/Screen Timeout.
Either press any key, or tap the gauge to awaken it.
The gauge will switch off automatically after 5 minutes of inactivity.
- - - indicates reading outside range of probe.
7 CALIBRATING THE GAUGE
1 Press the Cal softkey.
2 For alternative calibration methods,
select Cal/Cal Method.
3 Select Calibrate and follow the on-
screen instructions.
4 When prompted place the probe on
the centre of the foil(s).
Foils can be stacked.
Not all calibration methods are available for all gauge types see 9 Calibration
Methods.
90°
8 LOCKING AND UNLOCKING THE CALIBRATION
To set a calibration lock PIN code:
1 Press the Menu softkey and select
Setup/Calibration Lock.
2 Set the four digit PIN Code using the
softkeys to select 0 to 9
and the softkey to move from the
†
first to the fourth digit .
3 Press Ok, Escape to cancel or Adjust
to amend the PIN code.
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8 LOCKING AND UNLOCKING THE CALIBRATION (continued)
To unlock the calibration:
1 Press the Cal softkey and select Calibration Lock.
2 Enter the four digit PIN Code, if set, using the softkeys to
select 0 to 9 and the softkey to move from the first to the fourth
†
digit .
3 Press Ok or Escape to cancel.
To disable the calibration lock PIN Code:
1 Press the Menu softkey and select Setup/Calibration Lock.
2 Enter the four digit PIN Code.
Should the user forget or loose the PIN code, the PIN can be disabled via
®
ElcoMaster . Using the USB cable, simply connect the gauge to a PC with
®
ElcoMaster Version 2.0.33 or higher installed and select Edit/Clear Calibration
PIN.
CALIBRATION
METHOD
MODEL
DESCRIPTION
Zero
B, S, T
A one point calibration - ideal for smooth
surfaces, simply place the probe on the
uncoated substrate and the gauge will
automatically calibrate
Smooth
B, S, T
A two point calibration - the user selects a
suitable calibration foil and a smooth,
uncoated substrate (zero)
Rough/ 2 Point
B, S, T
The ideal calibration method for rough or
profiled substrates, using two foils of known
thickness - one above, another below the
target dry film thickness
Zero Offset
S, T
Calibration method for measurement when
the substrate profile/ roughness is unknown,
or not accessible. A user defined offset value
is applied to the measurement reading
9 CALIBRATION METHODS
† The softkey will appear when the “ X “ changes to a number.
9 CALIBRATION METHODS (continued)
CALIBRATION
METHOD
MODEL
DESCRIPTION
Auto
S, T
Ideal for repetitive inspections. The user
stores known calibration foil thicknesses into
the gauge. When calibrating the user is
prompted to calibrate the gauge and the
gauge automatically adjusts the readings to
the stored foil thicknesses - simplifying and
considerably speeding up the calibration
process
ISO
S, T
Sets the calibration method to Zero Offset
and sets the Counted Average to 5 - in
accordance with ISO19840
SSPC PA2
S, T
Sets the calibration method to Rough/2
Point and sets the Counted Average to
3 - in accordance with SSPC PA2
Swedish
S, T
Sets the calibration method to Rough/2
Point and sets the Counted Average to
5 - in accordance with SS standards
Australian
S, T
Sets the calibration method to Zero Offset,
and sets the Counted Average to 5 - in
accordance with AS standards
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10 MEASUREMENT MODES (MODEL T)
10.1 MEASUREMENT MODES
Three measurement modes are available: “Standard Mode”, “Auto
Repeat Mode” and “Scan Mode”.
To select the measurement mode, press Menu/Setup/Measurement Mode.
“Auto Repeat Mode” and “Scan Mode” are only available with an Elcometer 456
Ultra/Scan Probe. For further information contact Elcometer or visit
www.elcometer.com.
10.2 NAVSEA MODE
Displays the reading to the nearest 1mil (1µm) above 10mils (254µm)
and 0.1mil (0.1µm) below 10mils (254µm).
To select NAVSEA mode, press Menu/Setup/NAVSEA or Batch/New
Batch/NAVSEA.
11 BATCHING (MODEL S & T)
1 To use the Batching memory facility, press the Batch softkey.
2 Select “New Batch” or “Open Existing Batch” to add readings.
3 Copy and review batch data.
4 Select “Edit Batch” to rename, clear readings from or delete a
batch.
5 Fixed Batch Size allows users to pre-define the number of
readings to be stored in a batch. Once all readings have been
taken the gauge automatically opens a new batch with a link
to the original batch name. For Example NewBatch_1 becomes
NewBatch_2, NewBatch_3, etc.
Save each reading into memory or store the average of a pre-defined number of
readings using the Counted Average function.
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12 DISPLAYING GRAPHS
12.1 BAR GRAPH
The Bar Graph displays an analogue
representation of the thickness value
together with the highest, lowest and
average reading as measurements are
taken. To display the Bar Graph:
1 Press the Display softkey and select
“Readings & Bar Graph”.
If a reading is outside set limits, the white bar and the reading value turn red.
When in “Scan” Mode (Model T), the bar graph is automatically displayed during
each scan.
12.2 RUN CHART (MODEL S & T)
To display the Run Chart of the last 20
readings:
1 Press the Batch softkey.
2 Select “New Batch” or “Open
Existing Batch”.
3 Press the Display softkey and select
“Readings & Run Chart”.
Red points signify a reading outside the batch’s limits (if set).
12 DISPLAYING GRAPHS (continued)
12.3 BATCH GRAPH (MODEL T)
To display the Batch Graph:
1 Select the appropriate batch name
from Batch/Review Batch.
2 Select “Batch Graph”.
Red columns signify a reading outside the
batch’s limits (if set).
Press the Zoom+ softkey followed by or
to review individual readings as required.
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