Duratuf KL3 User manual

Quality –Built In

ASSEMBLY INSTRUCTIONS

KL3

BASE SIZE 3380mm x 1210mm

 Drill

 Drill Bit 3.5mm

 Drill Bit 6mm (for clear roof panel only)

 Riveter

 Hammer

 Nail Punch

 Tape Measure

 Ladder or Saw stool

 Spanners x2

 String Line

 Tin Snips

 Skillsaw and Jigsaw (for floor only)

 Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)

 Read all instructions carefully.

 Identify all parts and check quantities against checklist.

 If you are making your own floor refer to Raised Base Plate section

now.

 Do not attempt to build your shed in high winds.

 Beware of sharp edges.

 Protect your eyes and ears.

 Use electric tools with care. Use a Safety Trip Switch.

 It is easier and quicker if this shed is erected by two people.

 Your shed must be level. Achieve this by either levelling the ground

or by using blocks.

 If you shed is to be positioned on wet or damp ground, we recom-

mend that your shed is raised up off the ground slightly.

Tools Required:

Select your site:

Safety:

Before you start:

ASSEMBLY INSTRUCTIONS

1.890m

1.450m

Wall Sheets

1/2 Wall Sheets

Door - Standard Security

Instruction Booklet

Hardware Pack

Touch-up Paint & Brush

0.580m

0.603 x 0.603m

0.588 x 0.150m

Fixed Window Frame

Glaze Beads

Glass

Louvre Window Frame

Glass

Window Hardware Pack

1.450m Clear Roof Panel

Security Single Door Hardware Pack

Alarm - MA20

Shed light

Bolt Down Kit

Peg Down Kit

Roof Sheets

1.450m Roof Sheet

140

50mm

75mm

Flooring Nails

KL3 TIMBER FRAME

45 45

1120

1210

45 45

END WALL

883

1900

1945

1.810

YELLOW

45 45

785

3380

45 45

FRONT WALL

883

45 795 451622

KL3 TIMBER FRAME

Step 2: Select one 3.380m Base Plate (Green) one 3.380m

Top Plate (Red). Stand up End frame with the Stud

side of the frame on the ground. Nail 3.380m plates to

frame using two nails per join. Ensure Red joins to Red

and Green joins to Green. Repeat with other end

frame. Nail in back wall centre stud using 1.622m Nogs

to get correct position. Position Nogs .883m down from

Top Plate and nail in place.

Step 1: End Walls: Select one 1.210m End Base Plate

(Green), one 1.210m End Top Plate (Red) and two

Studs (Yellow). Lay out Plates and two Studs on a flat

surface and nail together using two 75mm nails per

join. Position 1.120m Nog .883m down from Top Plate

and nail in place. Repeat with other end wall.

Step 3: Select one 3.380m Base Plate (Green) and the Ridge

Beam (90 x 45). Nail in place. Ensure Red joins to Red.

Step 4: Carefully roll the frame over so that the Ridge Beam

and Base Plate (Green) are on the ground. Select two

studs (Yellow) and one .785m Nog and one 1.622m

Nog. Nail in Studs using the nogs to get the correct

position top and bottom. Position nogs .883m down

from the Top Plate and nail in place.

Step 5: Carefully roll frame over onto its base. If fitting a Kiwi

Floor, fit Floor Joists now. Place the joist centrally and

nail in place using three 75mm nails per end.

Note: If fitting a window in the Back Wall, there will be no centre stud on that side. Instead nail in a full length Nog (3.290) using

Window Studs (.883) to get correct height. Position one Window Stud centrally beneath the Nog and nail in place. Further

window studs and Nogs are fitted after the cladding is on.

Note: For sheds with the Raised Floor Modification option the studs will be 1.780m long to allow the Wall Sheets to pro-

trude 20mm below the Bottom Plate. Refer to Raised Floor Modification section (Page 15).

KL3 WALL CLADDING

TO AVIOD CORROSION:

 Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.

 Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use either crayon or ink to mark steel.

TERMS EXPLANATION

 To Tack: To Tack on a wall sheet means to use minimum nails hammered partly in to hold Wall Sheets in position. Should

a Wall Sheet need to be re-positioned, the nails can easily be prized out.

 If a window is required, identify Wall Sheet(s) with window hole pre-cut. Lean up Wall Sheets where window(s) are to be located.

fig. 1

CLADDING DETAIL

Birds Eye View

KL3 WALL CLADDING

Step 1: Front Wall: Position first wall sheet on the

left hand side of the doorway with the sheet LIP

on the left hand side. Ensuring the LIP is flush

with the side of the corner Stud and the top is

45mm below the top of the Ridge Beam, tack in

place. Repeat on other side of doorway.

Step 2: Back Wall: Position the first Wall Sheet with

the LIP on the right hand side. Ensuring the LIP

is flush with the side of the corner Stud and the

top of the Wall Sheet is flush with the top of the

Top Plate, tack in place. Position the next Wall

Sheet with the LIP on the right hand side. Over-

lap as shown in fig 1. Ensuring Wall Sheet is

flush with top of Top Plate, tack in place. Re-

peat with remaining Wall Sheet.

Step 4: Nailing Off: Nail one 30mm Clout each side of the Rib (two per Pan) into the Top Plates and Bottom

Plates. Nail Wall Sheets to mid wall Nogs (one per pan). Nail each corner Wall Sheet to Studs using two

30mm Clouts evenly spaced.

Step 3: End Walls: Position wall sheet with the LIP

flush with the side of the stud and the top of

the Wall Sheet is flush with the top of the Top

Plate, tack in place. Tack in remaining 1/2 Wall

Sheet. Repeat with the other end. If fitting a

window, nail in Window Studs and Nog now.

Refer to Window instructions.

EDGE

FLUSH

45mm BELOW

TOP OF RIDGE

BEAM

KL3 WINDOW (Optional)

Step 2: On the inside of the shed, position studs

and Nog centrally on window opening.

Make sure the studs are parallel and nail

into Top Plate and End Wall Nog.

Step 3: Nail wall Sheets to window framing using

30mm clouts. (return to step 4 on page 7

and complete). Then fit Window Frame).

Position Window Frame centrally on win-

dow opening and rivet it to ribs. Pre-drill

holes in each corner and nail Window

Frame to framing, using 50mm nails.

588mm

Step 1: Lay out the two window studs (883mm) and

Nog (634mm) on a flat surface. Position

Nog and nail in place using 2x 75mm nails

at each end.

Step 6: From the inside of the shed, slide Louvre

Glass into Louvre Units attached to the

Window Frame. Bend up tabs to keep

Glass in position.

570mm

Step 6: From the outside of the shed, place glass

in Window Frame. Attach a Glazing Bead

(G100) with three rivets to each side of the

Window Frame to hold glass in place. Pre-

drilling Glazing Beads is recommended.

Step 1: Lay out the two window studs (883mm) and

Nog (590mm) on a flat surface. Position

Nog and nail in place using two 75mm nails

at each end.

FIXED WINDOW

LOUVRE WINDOW

50mm

NAILS

RIVITS

KL3 DOOR JAMB & CORNER FLASHINGS

Step1: Fit Door Jamb Flashing (104) in between

Top and Bottom Plates and hard against

Stud. Attach Door Jamb Flashing with

three rivets into Rib on the outside and

three 30mm clouts into studs on the in-

side. Repeat with the other Door Jamb.

Step2: Measure and cut Doorstep Flashing (106) to

fit in between Door Jambs. Position the Door-

step Flashing in between the Door Jambs at

bottom of doorway, nail through top of flashing

using three 30mm Clouts. Repeat with the

Overdoor Flashing (105).

Step 3:Fit remaining three Corner Flashings over

corner Ribs and rivet in place using six riv-

ets per flashing. When fitting right hand Cor-

ner Flashing on the front wall, ensure it is

parallel with the Door Jamb.

Step 4:Position Ridge Cover (C109) on Ridge

Beam. While holding straight and square,

nail top of Ridge Cover Flashing to Ridge

Beam using four 30mm clouts. Rivet front of

Ridge Cover to Ribs and Flashings using

thirteen rivets.

KL3 ROOF

Note: Condensation can form on the under side of shed roof. If building paper is required, fit now. Building paper

will need to be supported by netting or roofing twine.

Roof with Clear Panel: Handle Clear Panel with care. The Clear Panel will crack if not fitted correctly.

Riveting: Pre-drill 3.5mm hole through Clear Panel and Steel. Enlarge hole in Clear Panel with drill to allow

for expansion and contraction.

Nialing: Pre-drill a 6mm hole through the Clear panel. Hammer in nails with caution.

Step 1: Check that the diagonal measurements of the shed are the same. If building on unlevel ground it may be

necessary to temporarily brace the shed with pieces of timber from the packaging.

Step 3: Position roof so that the front overhang

measures 140mm. Line up Ribs on the

Roof Sheets with Ribs on the Wall

Sheets. Ensure plates are straight then

nail roof to plates using one weatherseal

nail beside each Rib front and back.

Step 2: Position first Roof Sheet on the right

hand side of the shed with the LIP on

the left hand side. Position the next

Roof Sheet. Ensure it overlaps correctly

(when fitting a Clear Roof Panel, ensure

it OVERLAPS Roof Sheets). Rivet sheet

joins 500mm from edge, front and back.

Position and rivet remaining sheets.

Note: KL1 shown

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