Duratuf Otago User manual

Otago

Base size:6000 x 3600

Assembly Instructions

Dura ®

LIFESTYLELIFESTYLE

Kitset care guide:

Page 1

Dura ®

LIFESTYLELIFESTYLE

Otago

Contents

Required tools 2

Before you start 3

Safety precautions 3

Select your site 3

Warranty requirements 3

Parts list 4

Hardware list 6

Base speciﬁcations 7

1. Timber frame assembly 8

1.1 Back wall assembly 9

1.2 Side walls assembly 10

1.3 Front wall assembly 11

1.4 DPC attachment to bottom plate 12

1.5 Joining walls to each other 13

1.6 Ridge beam and door head ﬂashing attachment 14

1.7 Timber frame to base securement 15

1.8 DPC attachment to studs 17

2. Cladding attachment 18

2.1 Side and back walls cladding attachment 19

2.2 Front wall cladding attachment 21

3. Flashing attachment 23

3.1 Top plate and door ﬂashing attachment 23

3.2 Corner ﬂashings attachment 24

3.3 Spouting assembly 25

3.4 Spouting attachment 26

4.Roof sheets attachment 27

4.1 Layout for fastening roof sheets 27

4.2 Optional clear roof sheet attachment 27

4.3 Roof sheets fastening 28

5. Fascia and barges attachment 31

5.1 Barge support attachment 31

5.2 Barge ﬂashings and fascia attachment 32

6. Roller door installation 34

6.1 Brackets installation 35

6.2 Door placement on brackets 35

6.3 Door positioning 36

6.4 Springs tensioning 36

6.5 Bottom rail stop attachment 37

6.6 Guides installation 37

6.7 Handle ﬁtment 38

6.8 Lift lock centring 38

6.9 Clean-up 38

6.10 Troubleshooting 39

6.11 Spring tension adjustment 40

Duratuf Lifestyle shed warranty 41

Page 2

Dura ®

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Otago

Required tools

Ladder

Cordless drill screwdriver

Adjustable spanner HammerHand saw Level

Flat ﬁle

Tape measure String line

Riveter Pipe wrench Caulking gun Tin snips (left

& right hand)

• Hex drive 5/16

• Hex drive 3/8 Philips drill bit Square drive drill bit Slotted drill bit

• Drill bit 3.5mm

• Drill bit 7mm

Hammer drill and

10mm and 12mm

masonry bits

Hacksaw

Utility knife

Page 3

Dura ®

LIFESTYLELIFESTYLE

Otago

• Do not attempt to build your shed in high winds.

• Wear work gloves, and ear and eye protection when assembling.

• Be cautious of sharp edges when handling parts.

• Use electric tools with care. Use a Safety Trip Switch.

• Ensure safety requirements are met when working with ladder. For more information visit:

Before you start

Safety precautions

Select your site

• Site must be level, with appropriate access around shed for installation.

Warranty requirements

https://www.worksafe.govt.nz/topic-and-industry/working-at-height/safe-working-with-lad-

ders-and-stepladders-construction/.

• Read all instructions carefully.

• All dimensions are in millimetres.

• 2 people are required for shed install.

• Ensure all parts are included and you have access to all required tools.

• Engineering drawings and producer statements are available on the Duratuf website.

The following maintenance process needs to be adhered to, to qualify for the steel warranty of your shed.

For more information on the waranty, refer to the back page.

• Using water and soft nylon brush wash all surfaces annually.

• Within 2km of coast, wash every 3 months as above. After a storm, wash the cladding and the gutters

as soon as possible, to remove any highly corrisive salt deposits.

• Volcanic ash fallout: wash as soon as possible, removing fallout from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

• Force majeure or other causes are beyond the control of Riverlea Group.

• All metal ﬁlings (swarf) must be removed immediately after assembly.

• Avoid contacting steel with sunscreen or pencil, as this could damage the steel cladding.

Page 4

Dura ®

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Otago

Parts list

Part ID Part name Timber size (mm) Quantity Length

(mm)

Diagram

TB002 Bottom plate-2 (Front+Back) 90x45 2 6000

TT002 Top plate-2 (Front+Back) 90x45 2 6000

TB005 Bottom plate-5 (Side) 90x45 2 3420

TT005 Top plate-5 (Side) 90x45 2 3420

TN001 Nog-1 (Front) 90x45 4 810

TN002 Nog-2 (Side) 90x45 4 1040

TN003 Nog-3 (Back) 90x45 2 1131

TN004 Nog-4 (Back+Side) 90x45 5 1154

TS001 Stud-1 (Front) 90x45 3 310

TS003 Stud-3 (Back+Side) 90x45 14 2250

TS005 Stud-5 (Front) 90x45 6 2399

TS008 Stud-8 (Front) 90x45 2 2044

TL001 Lintel-1 90x45 1 2490

TR019 Ridge beam (100mm Tongue) 240x45 1 6000

TR020 Ridge beam (50mm Tongue) 240x45 1 6000

Page 5

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Part ID Part name Qty Length (mm) Diagram Checked Packed

Front wall half sheet 1 6000

Front wall sheet 6 1800

Side wall sheet 6 3600

Back wall sheet 3 6000

Roof sheet 8 4190

Optional clear roof sheet 4190

FDH001 Door head ﬂashing-1 1 2400

FBS001 Spouting-1 1 6125

FS001 Spouting end cap 2

FBC001 Back corner ﬂashing-1 2 2365

FB005 Barge ﬂashing-3 2 4260

FB006 Barge support-3 2 3460

FF001 Fascia-1 1 6125

FDP001 Downpipe cover ﬂashing-1 1 2170

FDJ002 Door jamb ﬂashing-2 2 2115

FFC001 Front corner ﬂashing-2 2 2515

FFT001 Front top plate ﬂashing-1 1 6000

FDF001 Door top ﬂashing 1 2595

PVC downpipe 1 3000

Steel roller door 1 2400

Damp proof course (DPC) 1

Dropper and sleeve 1

Downpipe bracket 2

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Part name Quantity Diagram

30mm clout nails (cladding) 210 pcs

90mm nails (framing) 190 pcs

Rivets 75 pcs

25mm Hex head Tek Screw (coloured/zinc) 310 pcs

35mm Hex head Hex head Tek Screw

(zinc) 16 pcs

55mm Hex head Tek Screw (coloured/zinc) 160 pcs

100mm Hex head Tek Screw (zinc) 16 pcs

“L” bracket 4 pcs

M10 x 140 screw bolts (blue head) 4 pcs

M12 X 135 through bolt 16 pcs

Purlin concealed cleats 86x40mm 12 pcs

Brace strapping 1 roll

Dome washer (for clear roof sheet) 20 per clear

sheet

Silicone tube 1

Retouch paint bottle 1

Retouch brush

Hardware list

Page 7

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Base speciﬁcations

Use the below speciﬁcations to build a concrete base for shed:

5980

3580

2400









200

100



150













•Concrete to NZS 3101















200

100



150













•Concrete to NZS 3101







Door slope to be centred









200

100



150













•Concrete to NZS 3101







Page 8

Dura ®

LIFESTYLELIFESTYLE

Otago

1. Timber frame assembly

• Arrange the parts speciﬁed in the following steps on a ﬂat surface and attach them

together using two 90mm nails at each join.

• Studs should be positioned between top and bottom plates.

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