Duratuf GG99 User manual
ASSEMBLY INSTRUCTIONS
GG99
BASE SIZE: 2.690m x 2.520m
CHECK OUT OUR ASSEMBLY VIDEO
Let Keith and Jusn show you how to build your Guardi-
an shed like a professional.
When used in conjuncon with these assembly instrucons, Keith’s praccal ps and tricks will make your
assembly experience much simpler. Giving you visual guidance through secons that seem tricky on pa-
per, and helping you achieve a awless end result.
To view the video visit www.duratuf.co.nz/guardian-assembly
Note: Assembly video features a GL57. But can be used for reference for any other Guardian model.
BEFORE YOU START:
• Read all instructions carefully
• Identify all parts and check quantities against parts list
• Select a level site
• Do not mark cladding with pencil as lead can cause corrosion to cladding
• During assembly, ensure all drill filings are removed between layers of steel, before riveting together
SAFETY:
• Do not attempt to build your shed in high winds
• Beware of sharp edges, we recommend that you use gloves
• Protect your eyes and ears
• For ease of assembly, use a friend to help
TOOLS REQUIRED:
WARRANTY REQUIREMENTS:
The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian
shed.
• Wash all surfaces annually using a hose and soft nylon brush.
• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon
as possible to remove any highly corrosive salt deposits.
• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.
• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.
CONGRATULATIONS ON PURCHASING A DURATUF GUARDIAN SHED.
BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS
:
2
DRILL RIVETER 3.5mm DRILL BIT
HAMMER
LADDER
TAPE MEASURE HEX DRIVENAIL PUNCH
SQUARE DRILL BIT
SKILL SAW
(timber floor only)
GG99 PARTS LIST
Checked: Date:
CLADDING + FLASHING + HARDWARE PACK 1
DESCRIPTION QTY DIAGRAM CHECKED
Front & Back Wall - 1.890m 7
Front & Back Wall 1 Pan Wide - 1.890m 2
Side Wall Angle- 1.920m 4
Side Wall Angle- 1.980m 4
Side Wall Angle—2.040m2
Roof - 1.350m 10
Roof 1 Pan - 1.350m 2
Door Sheet Narrow - 1.850m 3
Door Sides - 1.850m 4
Door Jamb - 1.890m 2
Door Brace - 1.160m 2
Door Brace - 0.915m 2
Barge - 1.352m 4
Ridge Cap - 1.550m 2
Weather-strip - 1.850 1
Door Top/Bottom - 0.945m 2
Door Top/Bottom - 0.495m 2
Jack Studs - 45 x 45
0.200m 2
Hardware Pack 1
Touchup Paint & Brush 1
GG97 PARTS LIST
GG99 PARTS LIST
4
TIMBER
DESCRIPTION QTY DIAGRAM CHECKED
Front/Back Bottom Plates - H4 (Green)
2.690 m 2
Front & Back Top Plate - H1 (Red)
2.690 m 2
Side Wall Bottom Plates - H4 (Green)
2.520 m 2
Side Wall Top Plates - H1 (Red)
2.520 m 2
Ridge Beam - 140 x 45
2.690m 1
Spouting - 2.725m 2
PACK 2
PARTS LOCATION
5
8
SECURE SHED
1
LAY FOUNDATION
2
ASSEMBLE DOOR
QUICK OVERVIEW
Door Sheets
Top Plate Back
Side Wall Sheets
5 Sheets
Barge Flashing
Spouting
Roof Sheets
5 Sheets + 1 x 1 pan Sheet
Top Plate Side
Top Plate Front
Bottom Plate Front
Bottom Plate Side
Back Wall Sheets
5 Sheets + 1 x 1Pan Sheet
Front Wall Sheets
1 Sheet + 1 x 1Pan Sheet
Door Jambs
Front Wall Sheet x 1
Door Side Flashing
Hinge
Door Brace
Door Top/Bottom
Ridge Beam
Jack Stud
Ridge Flashings x 2
4
ASSEMBLE BACK
PANEL
3
ASSEMBLE SIDE
PANELS
5
ASSEMBLE FRONT
PANEL
6
ASSEMBLE WALLS
7
ASSEMBLE ROOF
Padbolt Support
FOUNDATION
GUARDIAN WOODEN FLOOR
• The optional Guardian kitset wooden floor is precut and designed
to be fitted into the shed after the shed is assembled.
• Assemble shed as per instructions and fit floor last.
(see page 14 for details).
CONCRETE SLAB FOR RAISED BASE PLATE SHED
To build a raised concrete slab for your shed to sit on, we recom-
mend the following:
• The raised slab size should be 15mm smaller than the base
size of the shed and at least 30mm above ground line.
• The slab should be 80mm thick in the middle and 100mm
thick around the edges.
• The slab should be laid on a solid or compacted base.
• Plastic sheeting under slab will prevent moisture coming
through from underneath.
• During construction, you may raise the bottom timber
plate to allow the wall cladding to protrude 20mm below
the bottom plate. This will stop water flowing between
the bottom plate and the concrete floor.
See note on page 8.
80mm
100mm
7.5mm
20mm
Concrete Floor
Base Plate
Wall Cladding
6
RAISED BASE PLATE OPTION
(For sheds placed on a raised concrete floor)
No doubt by now you will have decided what sort of base you are putting down.
Please read the section that applies to your situation.
If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed.
This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.
See concrete pad specifications below
By choosing this option you will need to make the concrete pad to the specification below.
ASSEMBLE DOOR
7
SELECT:
3 x 1.850 m Door Sheets (Narrow)
2 x 0.945 m Door Top/Bottom Flashings
2 x 0.495m Door Top/Bottom Flashings
4 x 1.850m Door Side Flashings
2 x 1.160m Door Brace Flashings
2 x 0.915m Door Brace Flashings
6 x Hinges
1 x Padbolt Support Flashing
2 x 1.180 m Door Brace Flashings
108 x Rivets
STEP 1:
• Lay out 2 x door sheets on a flat surface
making sure narrow pans are on the outside.
• Rivet sheets together ensuring ends are
flush with each other.
STEP 2:
• Position door side flashings and door top and
bottom flashings and assemble door as shown,
ensuring narrow face of flashing is on the front
as per fig.1
• Drill and rivet as per diagram.
STEP 4:
• On the back of the door, place door braces in
position as shown in fig.4.
• Ensure that the top and bottom ends of the
braces are under the door flashings as
shown in fig.5 and opposite ends of the brac-
es overlap in the middle as shown in fig.6.
• Rivet door brace flashings onto back of door
as shown. Where possible, rivet from front of
door.
STEP 3:
• Attach hinges to door side flashing using rivets
provided. Ensure hinge is flush with back of
door, and 60mm in from each end as per fig.2.
• Using six rivets, attach padbolt support as
shown in fig.3.
NARROW PANS
fig.3
fig.4
fig.
Hinges
fig.6
fig.1
fig.2
SMALL DOOR:
• Assemble small door in same way as large door using 0.495 m top and bottom flashings.
• Before screwing on 0.915m door braces, attach weather strip flashing to back of door side flashing using six rivets
ensuring it protrudes 20mm out from door side.
ASSEMBLE SIDE PANELS
8
SELECT:
4 x 1.920 m Gable Wall Sheets (Angled)
4 x 1.980 m Gable Wall Sheets (Angled)
2 x 2.040 m Gable Wall Sheets (Angled)
2 x 2.520 m Top Plates (Red)
2 x 2.520 m Bottom Plates (Green)
120 x 30mm Galv Clouts
16 x Rivets
IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER
BASE PLATE –READ THE FOLLOWING;
For sheds with Raised Base Plate option only (see page 6), deduct
30mm from measurement shown between Top and Bottom Plates on
all wall panels, so cladding protrudes 20mm below bottom plate.
STEP 1:
• Lay out 1 x Top plate and 1 x Bottom plate on a flat surface as shown
(corner cut-outs to face outwards). Measurements between Top and
Bottom plates are critical to ensure wall panels fit together.
STEP 2:
• Place 2 x 1.920 m wall sheets, 2 x 1.980 m and 1 x 2.040 m wall
sheets on top of timber plates with bottom of sheets flush with
each other.
• Rivet sheets together on overlaps as shown.
BOTTOM PLATE
1853mm 1853mm
TOP PLATE
IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER
BASE PLATE –READ THE FOLLOWING;
For sheds with Raised Base Plate option only (see page 6), deduct
30mm from measurement shown between Top and Bottom Plates on
all wall panels, so cladding protrudes 20mm below bottom plate.
Ie. reduce 1850mm to 1820mm between Plates.
TOP PLATE
BOTTOM PLATE
RIVET
RIVET
RIVET RIVET
RIVET
RIVET
RIVET
RIVET
STEP 3:
• Nail wall sheets to the Top Plate at each end making
sure that the top corners of the sheets are flush with
the top of the Top Plate and that the sides of the wall
sheet overhang the Top Plate by approx 15mm as
shown.
• Check that the Top Plate is straight then nail the
Wall sheet to the Top Plate, 2 clouts per pan.
(see fig. 1).
Standard Shed — Bottom Plate will protrude be-
low wall sheet by approximately 10mm.
Raised base plate shed — Wall sheet will protrude
below the Bottom Plate by 20mm.
STEP 4:
• Nail the wall sheets to the Bottom Plate at each end ensuring each side
of wall sheets overhangs the end of Bottom Plate by 15mm. Check that
the distance between the Top and Bottom Plates is correct. (As per
diagram in step 1)
• Check that the Bottom Plate is straight then nail the wall sheets to the
Bottom Plate, two clouts per pan (see fig. 1).
fig.1
RIB
PAN
CLOUT
TIMBER PLATE
TOP PLATE
15mm 15mm
BOTTOM PLATE
15mm 15mm
1853mm
TOP PLATE
1853mm
REPEAT THESE STEPS TO MAKE SECOND SIDE WALL PANEL
15mm
ASSEMBLE BACK PANEL
SELECT:
5 x 1.890 m Wall Sheets
1 x 1.890 m 1 Pan Wall Sheet
1 x 2.690 m Top Plate (Red)
1 x 2.690 m Bottom Plate (Green)
64 x 30mm Galv Clouts
10 x Rivets
STEP 1:
• Lay out 1 x Top Plate and 1 x Bottom Plate on a
flat surface as shown (corner cutouts to face in-
wards).
STEP 2:
• Place 5 x 1.890 m wall sheets and 1 x 1.890 m
1 pan wall sheet on top of timber Plates with bottom
of sheets flush with each other.
• Rivet the sheets together on overlaps as shown.
STEP 3:
• Nail the wall sheets to the Top Plate at each end making sure
that the top of the sheets are flush with the top of the Top
Plate and that the sides of the wall sheets overhang the Top
Plate by 15mm as shown.
• Check that the Top Plate is straight then nail wall sheets to
the Top Plate, using two clouts per pan.
STEP 4:
• Nail the wall sheets to the Bottom Plate at each end,
ensuring that each side of the wall sheets overhangs the
Bottom Plate by 15mm and that the distance between
the Top and Bottom Plates is correct. (As shown)
• Check that the Bottom Plate is straight then nail
wall sheets to the Bottom Plate, using two clouts per pan.
9
1854mm
BOTTOM PLATE
1854mm
TOP PLATE
Standard Shed — Bottom Plate will protrude below wall
sheet by approximately 10mm.
Raised base plate shed — Wall sheet will protrude below
the Bottom Plate by 20mm.
IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER
BASE PLATE –READ THE FOLLOWING;
For sheds with Raised Base Plate option only (see page 6), deduct
30mm from measurement shown between Top and Bottom Plates on
all wall panels, so cladding protrudes 20mm below bottom plate.
1854mm 1854mm
BOTTOM PLATE
15mm 15mm
TOP PLATE
TOP PLATE
BOTTOM PLATE
TOP PLATE
15mm 15mm
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