Duratuf SG3020 User manual

ASSEMBLY INSTRUCTIONS

SG3020

BASE SIZE: 3.020m x 2.020m

CHECK OUT OUR ASSEMBLY VIDEO

CONGRATULATIONS ON PURCHASING A DURATUF SENTRY SHED.

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS:

BEFORE YOU START:

• Read all instructions carefully

• Identify all parts and check quantities against parts list

• Select a level site

• Do not mark cladding with pencil as lead can cause corrosion to cladding

• During assembly, ensure all drill filings are removed between layers of steel, before riveting together

SAFETY:

• Do not attempt to build your shed in high winds

• Beware of sharp edges, we recommend that you use gloves

• Protect your eyes and ears

• For ease of assembly, use a friend to help

TOOLS REQUIRED:

WARRANTY REQUIREMENTS:

Following are the minimum requirements for cladding used in Sentry Sheds.

• Wash all surfaces annually using a hose and soft nylon brush.

• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon

as possible to remove any highly corrosive salt deposits.

• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

DRILL RIVETER 3.5mm DRILL BIT

HAMMER

LADDER

TAPE MEASURE 8mm HEX DRIVENAIL PUNCH

SQUARE DRILL BIT

SKILL SAW

(timber floor only)

SG3020 PARTS LIST

DESCRIPTION QTY DIAGRAM CHECKED

CLADDING + FLASHINGS + HARDWARE PACK 1

Front & Back Wall - 1.850m 9

Side Wall Angle- 1.880m

(Measurement along centre of sheet) 4

Side Wall Angle- 1.940m

(Measurement along centre of sheet) 4

Roof - 2.200m 6

Door Sheet Narrow - 1.810m 3

Door Sides - 1.810m 4

Door Jamb - 1.850m 2

Door Brace - 1.160m 2

Door Brace - 0.915m 2

Double Door Weatherstrip - 1.810m 1

Barge - 1.102m 4

Ridge Cap - 1.800m 2

Door Top/Bottom - 0.945m 2

Door Top/Bottom - 0.495m 2

Jack Studs - 45 x 30

0.200m 2

Hardware Pack 1

Touchup Paint & Brush 1

Checked: Date:

SG3020 FRAMING PACK PARTS LIST

DESCRIPTION QTY DIAGRAM

Front/Back Bottom Plates - H4 (Green)

3.020 m 2

Front & Back Top Plate - H1 (Red)

3.020 m 2

Side Wall Bottom Plates - H4 (Green)

2.020 m 2

Side Wall Top Plates - H1 (Red)

2.020 m 2

Ridge Beam - 90 x 45

3.020m 1

Spouting - 3.055m 2

PACK 2

TIMBER PACK

PARTS LOCATION

ASSEMBLE FRONT

PANEL

ASSEMBLE WALLS

ASSEMBLE ROOF

SECURE SHED

ASSEMBLE BACK

PANEL

ASSEMBLE SIDE

PANELS

LAY FOUNDATION

ASSEMBLE DOOR

QUICK OVERVIEW

Door Sheets

Padbolt Support

Top Plate Back

Side Wall Sheets

Roof Sheets

Top Plate Side

Top Plate Front

Bottom Plate FrontBottom Plate Side

Back Wall Sheets

Front Wall Sheets

Door Jambs

Front Wall Sheet

Door Side Flashing Hinge

Door Brace

Door Top/Bottom Flashing

Ridge Beam

Jack Stud

Ridge Cap— x 2

Barge Flashing

Spouting

FOUNDATION

SENTRY WOODEN FLOOR

• The optional Sentry kitset wooden floor is precut and designed to

be fitted into the shed after the shed is assembled.

• Assemble shed as per instructions and fit floor last.

(see page 14 for details).

CONCRETE SLAB FOR RAISED BASE PLATE SHED

To build a raised concrete slab for your shed to sit on, we recom-

mend the following:

• The raised slab size should be 15mm smaller than the base

size of the shed and at least 30mm above ground line.

• The slab should be 80mm thick in the middle and 100mm

thick around the edges.

• The slab should be laid on a solid or compacted base.

• Plastic sheeting under slab will prevent moisture coming

through from underneath.

• During construction, you may raise the bottom timber

plate to allow the wall cladding to protrude 20mm below

the bottom plate. This will stop water flowing between

the bottom plate and the concrete floor.

See note on page 8.

80mm

100mm

7.5mm

20mm

Concrete Floor

Base Plate

Wall Cladding

RAISED BASE PLATE OPTION

(For sheds placed on a raised concrete floor)

No doubt by now you will have decided what sort of base you are putting down.

Please read the section that applies to your situation.

If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed.

This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.

See concrete pad specifications below

By choosing this option you will need to make the pad to the specification below.

ASSEMBLE DOOR

SELECT:

3 x 1.810 m Door Sheets (Narrow)

2 x 0.945 m Door Top/Bottom Flashings

2 x 0.495 m Door Top/Bottom Flashings

4 x 1.810 m Door Side Flashings

2 x 1.160 m Door Brace Flashings

2 x 0.915 m Door Brace Flashings

1 x 1.810 m Weatherstrip

6 x Hinges

1 x Padbolt Support Flashing

103 x Rivets

STEP 1:

• Lay out 2 x door sheets on a flat surface

making sure narrow pans are on the outside.

• Rivet sheets together ensuring ends are flush

with each other.

STEP 2:

• Position door side flashings and door top and

bottom flashings and assemble door as shown,

ensuring narrow face of flashing is on the front

as per fig.1

• Drill and rivet as per diagram.

STEP 4:

• On the back of the door, place door braces in

position as shown in fig.4.

• Ensure that the top and bottom ends of the

braces are under the door flashings as shown

in fig.5 and opposite ends of the braces

overlap in the middle as shown in fig.6.

• Rivet door brace flashings onto back of door

as shown. Where possible, rivet from front of

door.

STEP 3:

• Attach hinges to door side flashing using rivets

provided. Ensure hinge is flush with back of

door, and 60mm in from each end as per fig.2.

• Using six rivets, attach padbolt support as

shown in fig.3.

NARROW PANS

fig.3

fig.4

fig.5

Hinges

fig.6

fig.1

fig.2

SMALL DOOR:

• Assemble small door in same way as large door using 0.495 m top and bottom flashings.

• Before screwing on 0.915m door braces, attach weather strip flashing to back of door side flashing using six rivets

ensuring it protrudes 20mm out from door side.

ASSEMBLE SIDE PANELS

SELECT:

4 x 1.880 m Gable Wall Sheets (Angled)

4 x 1.940 m Gable Wall Sheets (Angled)

2 x 2.020 m Top Plates (Red)

2 x 2.020 m Bottom Plates (Green)

96 x 30mm Galv Clouts

12 x Rivets

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

STEP 2:

• Place 2 x 1.880 m wall sheets and 2 x 1.940 m wall sheets on top

of timber plates with bottom of sheets flush with each other.

• Rivet sheets together on overlaps as shown.

STEP 3:

• Nail wall sheets to the Top Plate at each end making

sure that the top corners of the sheets are flush with

the top of the Top Plate and that the sides of the wall

sheet overhang the Top Plate by approx 15mm as

shown.

• Check that the Top Plate is straight then nail the

Wall sheet to the Top Plate, 2 clouts per pan.

(see fig. 1).

Std Shed — Bottom Plate will protrude below

wall sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude

below the Bottom Plate by 20mm.

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end ensuring each side

of wall sheets overhangs the end of Bottom Plate by 15mm. Check that

the distance between the Top and Bottom Plates is correct. (As per

diagram in step 1)

• Check that the Bottom Plate is straight then nail the wall sheets to the

Bottom Plate, two clouts per pan (see fig. 1).

fig.1

RIB

PAN

CLOUT

TIMBER PLATE

TOP PLATE

BOTTOM PLATE

RIVETRIVET RIVET

RIVET

RIVET RIVET

TOP PLATE

15mm 15mm

BOTTOM PLATE

1810mm 1810mm

TOP PLATE

BOTTOM PLATE

15mm 15mm

1810mm 1810mm

TOP PLATE

REPEAT THESE STEPS TO MAKE SECOND SIDE WALL PANEL

15mm

STEP 1:

• Lay out 1 x Top plate and 1 x Bottom plate on a flat surface as shown

(corner cut-outs to face outwards). Measurements between Top and

Bottom plates are critical to ensure wall panels fit together.

ASSEMBLE BACK PANEL

SELECT:

6 x 1.850m Wall Sheets

1 x 3.020 m Top Plate (Red)

1 x 3.020 m Bottom Plate (Green)

72 x 30mm Galv Clouts

10 x Rivets

STEP 1:

• Lay out 1 x Top Plate and 1 x Bottom Plate on a

flat surface as shown (corner cutouts to face in-

wards).

STEP 2:

• Place 6 x 1.850 m wall sheets on top of timber

Plates with bottom of sheets flush with each oth-

er.

• Rivet the sheets together on overlaps as shown.

STEP 3:

• Nail the wall sheets to the Top Plate at each end making sure

that the top of the sheets are flush with the top of the Top

Plate and that the sides of the wall sheets overhang the Top

Plate by 15mm as shown.

• Check that the Top Plate is straight then nail wall sheets to

the Top Plate, using two clouts per pan.

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end,

ensuring that each side of the wall sheets overhangs the

Bottom Plate by 15mm and that the distance between

the Top and Bottom Plates is correct. (As shown)

• Check that the Bottom Plate is straight then nail

wall sheets to the Bottom Plate, using two clouts per pan.

Std Shed — Bottom Plate will protrude below wall sheet by

approximately 10mm.

Raised base plate shed — Wall sheet will protrude below

the Bottom Plate by 20mm.

TOP PLATE

BOTTOM PLATE

1811mm 1811mm

TOP PLATE

15mm 15mm

1811mm 1811mm

BOTTOM PLATE

15mm 15mm

TOP PLATE

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

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