Duratuf SENTRY SS2007 User manual

ASSEMBLY INSTRUCTIONS

SS2007

BASE SIZE: 2.020m x 0.685m

CHECK OUT OUR ASSEMBLY VIDEO

Let Keith and Jusn show you how to build your

Sentry shed like a professional.

When used in conjuncon with these assembly instrucons, Keith’s praccal ps and tricks will make your

assembly experience much simpler. Giving you visual guidance through secons that seem tricky on pa-

per, and helping you achieve a awless end result.

To view the video visit www.duratuf.co.nz/sentry-assembly

Note: Assembly video features a SL1520. But can be used for reference for any other Sentry model.

CONGRATULATIONS ON PURCHASING A DURATUF SENTRY SHED.

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS:

BEFORE YOU START:

• Read all instructions carefully

• Identify all parts and check quantities against parts list

• Select a level site

• Do not mark cladding with pencil as lead can cause corrosion to cladding

SAFETY:

• Do not attempt to build your shed in high winds

• Beware of sharp edges, recommend use of gloves

• Protect your eyes and ears

• For ease of assembly, use a friend to help

TOOLS REQUIRED:

WARRANTY REQUIREMENTS:

Following are the minimum requirements for cladding used in Sentry Sheds.

• Wash all surfaces annually using a hose and soft nylon brush.

• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon

as possible to remove any highly corrosive salt deposits.

• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

DRILL RIVETER 3.5mm DRILL BIT

HAMMER

LADDER

TAPE MEASURE 8mm HEX DRIVENAIL PUNCH

SQUARE DRILL BIT

SKILL SAW

(timber floor only)

SS2007 PARTS LIST

Back Wall - 1.890m 4

Side Wall - 1.850m 2

Side Wall 1 Pan - 1.850m 2

Front Wall Sheet 1 Pan - 1.850m 1

Front Wall Sheet 2 Pan - 1.850m 1

Roof - 0.770m 4

Door Sheets (Full Width) - 1.810m 2

Door Sheets 1 Pan - 1.810m 2

Door Sides - 1.810m 4

Door Jamb - 1.850m 2

Door Brace - 1.000m 4

Barge - 0.770m 2

Door Top/Bottom - 0.715m 4

Weather strip - 1.810m 1

Hardware Pack 1

Touchup Paint & Brush 1

Checked: Date:

CLADDING + FLASHING + HARDWARE

DESCRIPTION QTY DIAGRAM CHECKED

PACK 1

SS2007 PARTS LIST

PACK 2

TIMBER PACK

DESCRIPTION QTY DIAGRAM

Front/Back Bottom Plates - H4 (Green)

2.020 m 2

Front Top Plate - H1 (Red)

2.020 m 1

Back Top Plate - H1 (Red)

2.020 m 1

Side Wall Bottom Plates - H4 (Green)

0.685m 2

Side Wall Top Plates - H1 (Red)

0.685m 2

Ridge - 2.055m 1

Spouting - 2.055m 1

PARTS LOCATION

Top Plate Back

Side Wall Sheets

Barge Flashing

Spouting

Roof Sheets

Top Plate Side

Top Plate Front

Bottom Plate FrontBottom Plate Side

Back Wall Sheets

Front Wall Sheets

Door Jambs

Front Wall 1 Pan Sheet

QUICK OVERVIEW

LAY FOUNDATION

ASSEMBLE DOOR

ASSEMBLE SIDE

PANELS

SECURE SHED

Ridge

Door Sheets

Padbolt Support Hinge

Door Top/Bottom Flashing

Door Brace

ASSEMBLE FRONT

PANEL

ASSEMBLE WALLS

ASSEMBLE ROOF

FOUNDATION

SENTRY WOODEN FLOOR

• The optional Sentry kitset wooden floor is precut and designed to

be fitted into the shed after the shed is assembled.

• Assemble shed as per instructions and fit floor last.

(see page 14 for details).

CONCRETE SLAB FOR RAISED BASE PLATE SHED

To build a raised concrete slab for your shed to sit on, we recom-

mend the following:

• The raised slab size should be 15mm smaller than the base

size of the shed and at least 30mm above ground line.

• The slab should be 80mm thick in the middle and 100mm

thick around the edges.

• The slab should be laid on a solid or compacted base.

• Plastic sheeting under slab will prevent moisture coming

through from underneath.

• During construction, you may raise the bottom timber

plate to allow the wall cladding to protrude 20mm below

the bottom plate. This will stop water flowing between

the bottom plate and the concrete floor.

See note on page 9.

80mm

100mm

7.5mm

20mm

Concrete Floor

Base Plate

Wall Cladding

RAISED BASE PLATE OPTION

(For sheds placed on a raised concrete floor)

No doubt by now you will have decided what sort of base you are putting down.

Please read the section that applies to your situation.

If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed.

This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.

See concrete pad specifications below

By choosing this option you will need to make the pad to the specification below.

ASSEMBLE DOOR

SELECT:

2 x 1.810m Door Sheets

2 x 1.810m Door Sheets 1 pan

4 x 0.715m Door Top/Bottom Flashings

4 x 1.810m Door Side Flashings

1 x 1.810m Weather-strip

6 x Hinges

1 x Padbolt Support Flashing

4 x 1.100m Door Brace Flashings

106 x Rivets

STEP 1:

• Lay out 1 x 1.810m Door Sheet and 1 x

1 Pan Sheet on a flat surface.

• Rivet sheets together in the centre

ensuring ends are flush with each other.

STEP 2:

• Position door side flashings and top and

bottom flashings and assemble door as

shown, ensuring narrow face of flashing

is on the front as per fig.1

• Drill and rivet as per diagram.

STEP 4:

• On the back of the door, place door braces in position

as shown in fig.4

• Ensure that the top and bottom ends of the braces

are under the door flashings as shown in fig.5 and

opposite ends of the braces overlap in the middle as

shown in fig.6.

• Rivet door brace flashings onto back of door as

shown. Where possible, rivet from front of door.

STEP 3:

• Attach hinges to door side flashing using rivets provided.

Ensure hinge is flush with back of door, and 60mm in from

each end as per fig.2.

• Using six rivets, attach padbolt support as shown in fig. 3

fig.4

fig.2

STEP 5:

• Assemble second door as above but attach weather

strip flashing to back of door side flashing using six

rivets ensuring it protrudes 20mm out from door side.

Hinges

fig.3

fig.1

fig.5

fig.6

ASSEMBLE SIDE PANELS

TOP PLATE

BOTTOM PLATE

1810mm 1833mm

TOP PLATE

15mm 15mm

TOP PLATE

BOTTOM PLATE

1810mm

1833mm

Second Side

Panel

BOTTOM PLATE

TOP PLATE

SELECT:

2 x 1.850 Wall Sheets

2 x 1.850 1 Pan Wall Sheets

2 x 0.685 Top Plates (Red)

2 x 0.685 Bottom Plates (Green)

32 x 30mm Galv Clouts

4 x Rivets

STEP 2:

• Place 1 x 1.850 wall sheet and 1 x Pan wall sheet on top of timber

plates, with sheets flush with each other.

• Rivet sheets together on overlaps as shown.

STEP 3:

• Nail wall sheets to the Top Plate at each end making

sure that the top of the sheets are flush with the top of

the Top Plate and the sides of the wall sheet overhang

the Top Plate by approx 15mm as shown.

• Check that the Top Plate is straight then nail along the

wall sheet to the Top Plate, two clouts per pan (see

fig. 1).

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end ensuring each

side of wall sheets overhangs the end of Bottom Plate by 15mm.

Check that the distance between the Top and Bottom Plates is

correct. (As per diagram in step 1)

• Check that the Bottom Plate is straight then nail the wall sheets to

the Bottom Plate, two clouts per pan (see fig. 1).

Repeat with second side panel ensuring Top Plate is positioned in

the OPPOSITE direction to the first side panel, as shown.

fig.1

RIB

PAN

CLOUT

TIMBER PLATE

Std Shed — Bottom Plate will protrude below wall

sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude

below the Bottom Plate by 20mm.

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 6), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

TOP PLATE

BOTTOM PLATE

15mm 15mm

1810mm 1833mm

15mm

RIVET

STEP 1:

• Lay out 1 x Top plate and 1 x Bottom plate on a flat surface as shown

(corner cut-outs to face outwards). Measurements between Top and

Bottom plates are critical to ensure wall panels fit together.

BOTTOM PLATE

TOP PLATE

BOTTOM PLATE

1834mm 1834mm

TOP PLATE

15mm 15mm

BOTTOM PLATE

15mm 15mm

1834mm 1834mm

TOP PLATE

ASSEMBLE BACK PANEL

SELECT:

4 x 1.890m Wall Sheets

1 x 2.020 m Top Plate (Red)

1 x 2.020 m Bottom Plate (Green)

48 x 30mm Galv Clouts

6 x Rivets

STEP 1:

• Lay out 1 x Top Plate and 1 x Bottom Plate on a

flat surface as shown (corner cutouts to face in-

wards).

STEP 2:

• Place 4 x 1.890 m wall sheets on top of timber

Plates with bottom of sheets flush with each oth-

er.

• Rivet the sheets together on overlaps as shown.

STEP 3:

• Nail the wall sheets to the Top Plate at each end making sure

that the top of the sheets are flush with the top of the Top

Plate and that the sides of the wall sheets overhang the Top

Plate by 15mm as shown.

• Check that the Top Plate is straight then nail wall sheets to

the Top Plate, using two clouts per pan.

STEP 4:

• Nail the wall sheets to the Bottom Plate at each end,

ensuring that each side of the wall sheets overhangs the

Bottom Plate by 15mm and that the distance between

the Top and Bottom Plates is correct. (As shown)

• Check that the Bottom Plate is straight then nail

wall sheets to the Bottom Plate, using two clouts per pan.

Std Shed — Bottom Plate will protrude below wall sheet by

approximately 10mm.

Raised base plate shed — Wall sheet will protrude below

the Bottom Plate by 20mm.

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 57, deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

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