Duratuf SS1510 User manual

ASSEMBLY INSTRUCTIONS

SS1510

BASE SIZE: 1.520m x 1.020m

BEFORE YOU START:

 Read all instructions carefully

 Identify all parts and check quantities against parts list

 Select a level site

 Do not mark cladding with pencil as lead can cause corrosion to cladding

 During assembly, ensure all drill filings are removed between layers of steel, before riveting together

SAFETY:

 Do not attempt to build your shed in high winds

 Beware of sharp edges, recommend use of gloves

 Protect your eyes and ears

 For ease of assembly, use a friend to help

TOOLS REQUIRED:

WARRANTY REQUIREMENTS:

Following are the minimum requirements for cladding used in Sentry Sheds.

 Wash all surfaces annually using a hose and soft nylon brush.

 Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon

as possible to remove any highly corrosive salt deposits.

 Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.

 Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.

DRILL RIVETER 3.5mm DRILL BIT

HAMMER

LADDER

TAPE MEASURE PEN

NAIL PUNCH

CONGRATULATIONS ON PURCHASING A DURATUF SENTRY SHED.

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE SOME IMPORTANT POINTS

SQUARE DRILL BIT

SS1510 PARTS LIST

DESCRIPTION QTY DIAGRAM DESCRIPTION QTY DIAGRAM

CLADDING FLASHINGS

Front Wall

1.850 m 1

Door Top/Bottom

0.945 m 2

Back Wall

1.890 m 3

Door Side

1.810 m 2

Side Wall

1.850 m 4

Door Jamb

1.850 m 1

Roof

1.110 m 3

Corner Door Jamb

1.850 m 1

Door 3/4 Sheet

1.810 m 2

Door Brace

1.160 m 2

TIMBER

Barge

1.110 m 2

Bottom Plates - H4 (Green)

Front/Back

1.520 m 2

Ridge Flashing

1.555 m 1

Bottom Plates - H4 (Green)

Sides

1.020 m 2

Padbolt Support

0.140 m 1

Top Plate - H1 (Red)

Back

1.520 m 1

Spouting

1.555 m 1

Top Plate - H1 (Red)

Front

1.520 m 1

HARDWARE

Top Plate - H1 (Red)

Sides

1.020 m 2

Hardware Pack 1

Paint & Brush 1

OPTIONAL

Bolt Down Kit 1

DATE:

PACKED BY:

CHECKED

PARTS LOCATION

Top Plate Back

Side Wall Sheets

Barge Flashing

Spouting

Roof Sheets

3 Sheets

Top Plate Side

Top Plate Front

Bottom Plate Front

Bottom Plate Side

Back Wall Sheets

3 Sheets

Front Wall Sheet

Door Jambs

Door Sheets

Door Side Flashing

Padbolt Support

Hinge

Door Brace

Door Top/Bottom

QUICK OVERVIEW

LAY FOUNDATION

ASSEMBLE DOOR

ASSEMBLE SIDE

PANELS

ASSEMBLE FRONT

PANEL

ASSEMBLE WALLS

ASSEMBLE ROOF

SECURE SHED

ASSEMBLE BACK

PANEL

Ridge Flashing

FOUNDATION

SENTRY WOODEN FLOOR

 The optional Sentry kitset wooden floor is precut and designed to

be fitted into the shed after the shed is assembled.

 Assemble shed as per instructions and fit floor last.

(see page 12 for details).

CONCRETE SLAB FOR RAISED BASE PLATE SHED

To build a raised concrete slab for your shed to sit on, we recom-

mend the following:

 The raised slab size should be 15mm smaller than the base

size of the shed and at least 30mm above ground line.

 The slab should be 80mm thick in the middle and 100mm

thick around the edges.

 The slab should be laid on a solid or compacted base.

 Plastic sheeting under slab will prevent moisture coming

through from underneath.

 During construction, you may raise the bottom timber

plate to allow the wall cladding to protrude 20mm below

the bottom plate. This will stop water flowing between

the bottom plate and the concrete floor.

See note on page 7.

80mm

100mm

7.5mm

20mm

Concrete Floor

Base Plate

Wall Cladding

RAISED BASE PLATE OPTION

(For sheds placed on a raised concrete floor)

No doubt by now you will have decided what sort of base you are putting down.

Please read the section that applies to your situation.

If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed.

This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.

See concrete pad specifications below

By choosing this option you will need to make the pad to the specification below.

ASSEMBLE DOOR

SELECT:

2 x 1.810 m Door Sheets (Narrow)

2 x 0.945 m Door Top/Bottom Flashing

2 x 1.810 m Door Side Flashings

3 x Hinges

1 x Padbolt Support Flashing

2 x 1.160 m Door Brace Flashings

54 x Rivets

STEP 1:

 Lay out door sheets on a flat surface

making sure narrow pans are on the

outside.

 Rivet sheets together in the centre en-

suring ends are flush with each other.

STEP 2:

 Position door side flashings and top

and bottom flashings and assemble

door as shown.

 Drill and rivet as per diagram.

STEP 4:

 On the back of the door, place door braces in posi-

tion as shown in fig.3.

 Ensure that the top and bottom ends of the braces

are under the door flashings as shown in fig.4. and

opposite ends of the braces overlap in the middle.

 Rivet door brace flashings onto back of door as

shown. Where possible, rivet from front of door.

fig.1

STEP 3:

 Attach hinges to door side flashing using rivets provided.

Ensure hinge is flush with back of door, and 60mm in from

each end as per fig.2.

 Using one rivet, attach padbolt support as shown in fig. 1.

NARROW PANS

fig.3

fig.4

fig.2

ASSEMBLE SIDE PANELS

TOP PLATE

BOTTOM PLATE

1810mm 1833mm

TOP PLATE

15mm 15mm

TOP PLATE

BOTTOM PLATE

1810mm

1833mm

Second Side

Panel

BOTTOM PLATE

TOP PLATE

SELECT:

4 x 1850 Wall Sheets

2 x 1.020 Top Plates (Red)

2 x 1.020 Bottom Plates (Green)

48 x 30mm Galv Clouts

4 x Rivets

STEP 1:

 Lay out 1 x Top Plate and 1 x Bottom Plate on a flat surface as shown

(corner cutouts to face outwards). Measurements between Top and

Bottom plates are critical to ensure wall panels fit together.

STEP 2:

 Place 2 x 1.850 wall sheets on top of timber plates, with sheets

flush with each other.

 Rivet sheets together on overlaps as shown.

STEP 3:

 Nail wall sheets to the Top Plate at each end making

sure that the top of the sheets are flush with the top of

the Top Plate and the sides of the wall sheet overhang

the Top Plate by approx 15mm as shown.

 Check that the Top Plate is straight then nail along the

wall sheet to the Top Plate, two clouts per pan (see

fig. 1).

STEP 4:

 Nail the wall sheets to the Bottom Plate at each end ensuring each

side of wall sheets overhangs the end of Bottom Plate by 15mm.

Check that the distance between the Top and Bottom Plates is

correct. (As per diagram in step 1)

 Check that the Bottom Plate is straight then nail the wall sheets to

the Bottom Plate, two clouts per pan (see fig. 1).

Repeat with second side panel ensuring Top Plate is positioned in

the OPPOSITE direction to the first side panel, as shown.

fig.1

RIB

PAN

CLOUT

TIMBER PLATE

Std Shed — Bottom Plate will protrude below wall

sheet by approximately 10mm.

Raised base plate shed — Wall sheet will protrude

below the Bottom Plate by 20mm.

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 5), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

TOP PLATE

BOTTOM PLATE

15mm 15mm

1810mm 1833mm

15mm

RIVET

BOTTOM PLATE

TOP PLATE

1834mm

BOTTOM PLATE

1834mm

TOP PLATE

15mm 15mm

BOTTOM PLATE

15mm 15mm

1834mm 1834mm

TOP PLATE

SELECT:

3 x 1.890m Wall Sheets

1 x 1.520 m Top Plate (Red)

1 x 1.520 m Bottom Plate (Green)

36 x 30mm Galv Clouts

4 x Rivets

STEP 1:

 Lay out 1 x Top Plate and 1 x Bottom Plate on a

flat surface as shown (corner cutouts to face in-

wards).

STEP 2:

 Place 3 x 1.890 m wall sheets on top of timber

Plates with bottom of sheets flush with each oth-

er.

 Rivet the sheets together on overlaps as shown.

STEP 3:

 Nail the wall sheets to the Top Plate at each end making sure

that the top of the sheets are flush with the top of the Top

Plate and that the sides of the wall sheets overhang the Top

Plate by 15mm as shown.

 Check that the Top Plate is straight then nail wall sheets to

the Top Plate, using two clouts per pan.

STEP 4:

 Nail the wall sheets to the Bottom Plate at each end,

ensuring that each side of the wall sheets overhangs the

Bottom Plate by 15mm and that the distance between

the Top and Bottom Plates is correct. (As shown)

 Check that the Bottom Plate is straight then nail

wall sheets to the Bottom Plate, using two clouts per pan.

Std Shed — Bottom Plate will protrude below wall sheet by

approximately 10mm.

Raised base plate shed — Wall sheet will protrude below

the Bottom Plate by 20mm.

ASSEMBLE BACK PANEL

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 5), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

ASSEMBLE FRONT PANEL

BOTTOM PLATE

1811mm 1811mm

TOP PLATE

960mm

TOP PLATE

DOOR OPENING

15mm

Plan View

TOP

PLATE

DOOR

JAMB

NAIL

SELECT:

1 x 1.850 Wall Sheets

1 x 1.520 Top Plate (Red)

1 x 1.520 Bottom Plate (Green)

1 x 1.850 Door Jamb Flashing

1 x 1.850 Corner Door Jamb Flashing

16 x 30mm Galv Clouts

13 x Rivets

STEP 1:

 Lay out 1 x Top Plate and 1 x Bottom Plate on a flat

surface as shown

STEP 2:

 Using 2 x 30mm clouts, nail the Door Jamb Flashing flush with

the top of the Top Plate at the correct measurement as shown

in plan view. Note the difference between left and right hand

flashing. Pre drill holes using a 3.5mm drill bit

 Check the distance between the top and bottom plates then use

a further 2 x 30mm clouts to nail the Door Jamb Flashings to

the bottom Plate. Pre drill holes.

STEP 4:

 Place the door on the panel (In open position, approx

25mm below top of top plate). Using two rivets, rivet the top

and bottom hinges to the Door Jamb Flashing, ensuring

door closes properly.

 Fit remaining rivets.

STEP 3:

 Place 1 x Wall Sheet on timber plates.

 Ensure that the top of the sheet is flush with the top of the

Top Plate and that the sides of the wall sheet overhang the

Top Plate by 15mm as shown. Nail wall sheets to Top Plate

(two clouts per pan)

 Nail the wall sheet to the Bottom Plate making sure that the

Plates are the correct distance apart and that the sides of the

wall sheets overhang the Bottom Plate by 15mm.

 Drill & rivet Door Jamb Flashings to wall sheets using four

rivets equally spaced on each side.

NOTE: The Doorway is standard at the left-hand end but can

be put on the right-hand end..

NOTE: Door can be hinged on either side.

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER

BASE PLATE –READ THE FOLLOWING;

For sheds with Raised Base Plate option only (see page 5), deduct

30mm from measurement shown between Top and Bottom Plates on

all wall panels, so cladding protrudes 20mm below bottom plate.

15mm

530mm

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